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Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration

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China Dongguan Osmanuv Machinery Equipment Co., Ltd certification
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Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration

Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration
Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration
Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration

Large Image :  Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration

Product Details:
Place of Origin: CHINA
Brand Name: OSMANUV
Certification: ISO9001
Model Number: Specification
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiation
Packaging Details: Wood Packaging
Delivery Time: 30 Working Days
Payment Terms: T/T
Supply Ability: Negotiation
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Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration

Description
Voltage: 220V,380V,380V/220V,220V/380V,380V/50HZ Condition: New
After-sales Service Provided: Engineers Available To Service Machinery Overseas,Video Technical Support,Online Support,Overseas Third-party Support Available,Field Installation Dimension(l*w*h): Customized Size
Type: Drying Machine Automatic Grade: Automatic,Semi-Automatic,manual,Other
Driven Type: Electric Packaging Material: Wood
Highlight:

Customizable Wavelength Infrared Drying Machine

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Automated Integration Infrared Drying Production Line

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Multi-Zone Heating IR Drying System

Smart Multi-Zone Infrared Drying Production Line with Customizable Wavelength & Automated Integration
This advanced infrared drying line is specifically engineered for the pulp molding industry, utilizing infrared radiation to rapidly and uniformly remove moisture from molded pulp products. Unlike conventional hot air drying that relies on convection and heats from the surface inward, this system delivers direct radiant heating, where infrared energy is absorbed by water molecules and pulp fibers, generating heat from within the material. This results in significantly faster drying times (reduced by 20-35%), lower energy consumption, and more uniform moisture removal.
Key Advantages
  • Rapid Radiant Heating: Infrared energy penetrates the material and generates heat directly inside the product, eliminating the risk of case hardening and ensuring consistent moisture distribution
  • Energy-Efficient Operation: Direct energy transfer to water molecules achieves thermal efficiency far superior to traditional convection drying methods, saving up to 25-45% of electricity
  • Clean & Eco-Friendly: No combustion, no emissions, and no pollution—fully aligned with sustainable manufacturing principles
  • Compact & Modular Design: Modular structure that can be easily integrated into existing production lines or configured as a standalone drying station
Production Line Composition
Component Description
Infeed Conveyor System Automatic feeding with speed control and alignment mechanism
Infrared Drying Tunnel Multi-zone radiant heating chamber with IR emitter modules (customizable)
IR Emitter Modules Independently controlled infrared heating elements
Hot Air Circulation & Moisture Exhaust Efficient dehumidification system with condensation recovery
Cooling System Air or water-cooled for emitter protection
PLC Control Cabinet Industrial PC with HMI touchscreen, recipe storage, and data logging
Outfeed Conveyor Automatic transfer to next station or stacking unit
Safety Interlock System Over-temperature protection and door interlocks for operator protection
Technical Specifications
Parameter Specification Customization Options
Infrared Wavelength Range 0.76 - 10 μm (short/medium/long wave) Customizable wavelength based on material
IR Emitter Type Quartz tube Customizable emitter type
Total Heating Power 20kW - 250kW Customizable power output
Number of IR Modules 4 - 40 units Customizable based on production capacity
Individual Module Power 0.5kW - 3kW per unit Customizable power per module
Drying Temperature Range 50°C - 200°C Customizable temperature profiles
Production Capacity 200 - 2,000 pcs/hour Customizable per production targets
Effective Conveyor Width 600mm - 1,320mm Customizable width available
Control System Omron PLC + HMI Integration protocols customizable
Power Supply 380V / 400V / 460V, 50/60Hz, 3-phase Customizable to regional standards
Applications
  • Molded Pulp Tableware: Drying plates, bowls, trays, clamshell boxes, and cup carriers
  • Industrial Pulp Packaging: Drying egg trays, fruit trays, electronic cushioning pads, and industrial corner protectors
  • Agricultural Products: Drying seedling pots, horticultural trays, and biodegradable planting containers
  • Premium Molded Products: Drying medical device trays, cosmetic packaging inserts, and custom-shaped containers
  • High-Volume Production Lines: Continuous drying for large-scale manufacturing
Customization Options
  • Wavelength Selection: Customizable infrared wavelength to match different material characteristics
  • Power Configuration: Customizable heating power and number of IR modules
  • Tunnel Length & Layout: Fully customizable drying tunnel length and layout
  • Conveyor Width & Speed: Customizable effective width and speed profiles
  • Temperature Zone Control: Customizable number of independent temperature zones
  • Control System Integration: Customizable communication protocols for system synchronization
Support and Services
  • Comprehensive pre-installation site assessment and layout planning
  • Professional on-site installation, commissioning, and calibration
  • Thorough operator training and maintenance instruction
  • 12-month standard warranty on the entire system (extendable)
  • Lifetime remote technical support and online diagnostics
  • Preventive maintenance plans and global spare parts network
  • Customized drying process optimization and technical consultation
Frequently Asked Questions
Is infrared drying safe for pulp molding products?
Yes. The system is designed with strict safety standards, featuring over-temperature protection and comprehensive safety interlocks. The drying temperature is precisely controlled to prevent product damage. Fully compliant with CE and other international standards.
How does infrared drying compare to conventional hot air drying?
Infrared drying is 20-35% faster and consumes 25-45% less energy than conventional hot air drying. It provides direct radiant heating for uniform drying and does not produce combustion gases or pollutants. Infrared can be used alone or in combination with hot air for optimal efficiency.
Can the system handle various product sizes and moisture levels?
Yes. The system features customizable power output, conveyor speed, and drying temperature profiles. Real-time moisture sensors allow dynamic adjustment, ensuring optimal drying for different products.
Can this infrared drying line be used with a spin coating machine?
Yes. This infrared drying line is fully compatible with spin coating machines. The system's customizable drying temperature profiles and conveyor speed can be easily adjusted to match the specific drying requirements of spin-coated pulp molding products. Whether used as a standalone drying unit or integrated inline with your spin coating equipment, we can customize the connection points and control protocols to ensure seamless integration with your existing production line.

Tag:

8KW Infrared Drying Machine,

ISO9001 Infrared Drying Machine,

Industrial infrared drying machine

Contact Details
Dongguan Osmanuv Machinery Equipment Co., Ltd

Contact Person: Mr. Zhang guoxin

Tel: +86 13926890692

Fax: 86-769-88120350

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