High-Speed Infrared Drying Tunnel for Pulp Molding with Multi-Layer Continuous Drying Up to 30 m/min and Customizable Width & Length

• Food Service Ware: Drying water-based barrier coatings on plates, bowls, clamshells, lunch boxes, cup carriers—ensuring fast curing and consistent quality
• Egg Trays & Produce Trays: Rapid drying of fruit and vegetable packaging coatings to extend shelf life
• Electronics Packaging: Precision drying of anti-static coatings on trays for semiconductors, circuit boards, hard drives—maintaining flatness tolerances
• Industrial Packaging: Drying protective coatings on corner protectors, edge guards, pallet supports
• Medical Device Trays: Cleanroom-compatible drying for sterile barrier packaging
• Cosmetics Packaging: Premium molded fiber inserts and display trays—aesthetic and functional coating drying
• Veneer & Thin Wood Panels: Surface drying before final curing or adhesive activation

Materials compatibility: Suitable for various pulp formulations including bamboo fiber, wheat straw, sugarcane bagasse, and recycled paper pulp, with customizable parameter adjustments for different fiber compositions, product thicknesses, and moisture content targets.

• Rapid Drying: Infrared energy directly heats water molecules within the coating and substrate, reducing drying time significantly compared to conventional hot air methods
• Energy-Efficient Operation: Direct heat transfer eliminates energy waste from heating surrounding air, saving up to 20-30% energy
• Instant On/Off Response: Short-wave IR reaches full power in 1-2 seconds—no preheating delay, reducing idle energy consumption
• Gentle Processing for Heat-Sensitive Substrates: Short-wave IR provides effective surface heating without overheating the pulp core, preventing warping and deformation
• Superior Drying Uniformity: Engineered emitter layout and multi-zone temperature control achieve ±5°C temperature uniformity across the entire belt width
• Deep-Cavity Drying Capability: Customizable rotating fixtures and strategic emitter placement ensure complete coverage of complex geometries and deep cavities
• Intelligent PLC Control: Touchscreen HMI with recipe storage for different product types and coating formulations; real-time monitoring of temperature, power, and conveyor speed; customizable drying profiles
• Multi-Zone Design: Customizable zoning configurations allow independent temperature and power control for optimized drying of varying-thickness products
• Multi-Layer Configuration: Space-saving vertical design maximizes drying area within a small footprint—available from 1 to 6 tiers
• Modular Construction: Facilitates easy installation, maintenance, and future upgrades; supports customizable integration with existing production lines
• Full Data Traceability: Batch logging of temperature, conveyor speed, and power settings for quality control compliance and ISO certification audits
• Safety & Compliance: Built-in over-temperature protection, emergency stops, safety interlocks; CE and ISO9001 certified

• Emitter Configuration: Customizable IR wavelength selection (short-wave, medium-wave, far-infrared, or carbon emitters); customizable power density and spatial arrangement to match product geometry
• Drying Chamber: Customizable chamber length (2-20 m), width, zone count, and number of tiers (1-6 layers) for optimal temperature profiles and space utilization
• Conveyor System: Customizable belt materials (Teflon mesh, Kevlar, stainless steel mesh, solid belt), speed profiles, and belt height adjustment
• Product Handling System: Customizable fixtures—rotating spindles, tilting pallets, or custom conveyor nests for complex 3D shapes
• Heating Profiles: Customizable programmable drying cycles (ramp-soak profiles) for different coating formulations and moisture content targets
• Hot Air Assist: Customizable air circulation—add forced hot air assist for deep-cavity products to improve uniformity
• Control Interface: Customizable automation levels—manual, semi-automatic, or fully automated with MES/ERP integration
• Cooling Section: Customizable forced-air cooling zone to stabilize products before stacking
• Line Layout: Customizable line configuration—compact placement for limited space or extended conveyor for large-scale production
• Cleanroom Compatibility: Customizable cleanroom integration—ISO 5 to ISO 8 with HEPA/ULPA filtration
• System Integration: Customizable I/O interfaces for seamless integration with existing coating equipment, molding presses, and factory automation systems

• Installation & Commissioning: On-site setup, calibration, and integration by experienced engineers (1-3 weeks on-site) with customizable support packages available
• Comprehensive Training: Hands-on training for operators, maintenance staff, and R&D personnel—3-7 days on-site training included
• Warranty & Maintenance: 1-year comprehensive warranty on IR emitters, PLC, and all electronics; customizable preventive maintenance contracts available
• Remote Support: 24/7 remote troubleshooting via video call or IoT monitoring with VPN access to PLC for real-time diagnostics, software updates, and parameter tuning
• Process Development: Free sample testing and process development—send your molded pulp products; we provide a full optimization report including drying parameters, temperature profiles, and quality results
• Technical Consultation: Free lifetime technical consultation and future upgrade services for evolving production needs
• Lifetime Support: Technical assistance via phone, email, or online chat for the lifetime of the equipment

• Packing: Securely packed in reinforced wooden crates with anti-rust film and waterproof wrapping; sensitive components protected with custom foam padding
• Standard Lead Time: 30 - 45 working days after order confirmation for standard configurations
• Custom Lead Time: Customizable delivery schedules—50-70 days for fully customized lines
• Shipping: Worldwide shipping via sea freight; FOB / CIF terms available
• Documentation: Full export documentation including technical manuals, electrical schematics, CE declaration, and customs forms provided
• Customizable Options: Export crating, custom labeling, destination port documentation, and special handling instructions available upon request