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Lab-Scale Infrared Drying Oven with Programmable Profiles, 30-200°C Range, and Customizable Belt Speed for Molded Pulp R&D
Lab-Scale Infrared Drying Oven with Programmable Profiles, 30-200°C Range, and Customizable Belt Speed for Molded Pulp R&D
Lab-Scale Infrared Drying Oven with Programmable Profiles, 30-200°C Range, and Customizable Belt Speed for Molded Pulp R&D Product Overview This infrared drying production line is engineered for rapid, energy-efficient drying and curing of water-based, solvent-based, or UV-curable coatings applied ...
Place of Origin:CHINA
Brand Name:OSMANUV
Certification:ISO9001
Model Number:Specification
Minimum Order Quantity:1 Set
Price:Negotiation
Product Custom Attributes
Highlight
Programmable Profiles Infrared Drying Oven
,30-200°C Infrared Drying Machine
,Customizable Belt Speed Lab-Scale Drying Oven
Condition:
New
Warranty:
1 Year
Type:
Spray Drying Equipment,Drying Oven,Vacuum Drying Equipment,Freeze Drying Equipment,Hot Air Furnace
After-sales Service Provided:
Engineers Available To Service Machinery Overseas,Video Technical Support,Field Maintenance And Repair Service,Field Installation,Free Spare Parts
Power(w):
30KW,3-75kw,12 Kw,3.5kw,99KW
Dimension(l*w*h):
Varied,customized,20m*2.4m*2.4m,CAN BE CUSTOMIZED,As Actual
Application:
Food Processing,Chemicals Processing,Medicine Processing,Plastics Processing,chemical Industry
Feature:
High Efficiency,Critical Cleaning / Residue Free,vacuum Drying
Product Description
Lab-Scale Infrared Drying Oven with Programmable Profiles, 30-200°C Range, and Customizable Belt Speed for Molded Pulp R&D
Product Overview
This infrared drying production line is engineered for rapid, energy-efficient drying and curing of water-based, solvent-based, or UV-curable coatings applied to molded pulp tableware and packaging products. The system uses short-wave or medium-wave infrared emitters to directly transfer heat to the coating and substrate surface, significantly accelerating water evaporation and crosslinking reactions.
Unlike conventional hot air drying methods that heat the surrounding air, infrared drying delivers direct energy transfer to the product—achieving drying time reductions of 25-90% and energy savings up to 40% compared to convection methods. Short-wave infrared reaches full power in 1-2 seconds with no preheating delay, reducing idle energy consumption.
For complex-shaped products with deep cavities or varying thicknesses, the system can be equipped with customizable rotating fixtures, tilting pallets, or strategically placed emitter layouts to ensure uniform heat distribution across all surfaces—preventing wet spots, warping, and surface defects.
Technical Specifications
| Parameter | Specification / Range | Customization Options |
|---|---|---|
| Heating Technology | Short-wave (0.8-1.2 µm) / Medium-wave (2.0-2.5 µm) emitters | Customizable wavelength selection |
| Heating Power | 30 - 90 kW (modular banks) | Customizable in 5-10 kW increments |
| Drying Chamber Length | 2.2 - 8.0 m (standard); up to 15 m | Customizable lengths (2-15 m) |
| Effective Working Width | 200 - 1,600 mm | Customizable to conveyor width |
| Temperature Range | Ambient - 300°C (zone-independent PID control) | Customizable temperature profiles |
| Temperature Uniformity | ±5% across belt width | Optimized via emitter layout customization |
| Conveyor Speed | 0.3 - 10 m/min (VFD adjustable) | Customizable speed profiles |
| Conveyor Belt Type | Teflon mesh, Kevlar mesh, stainless steel mesh, or solid belt | Customizable belt material selection |
| Drying Capacity | 200 - 1,000+ pieces/hour (product-dependent) | Customizable per product configuration |
| Control System | PLC with touchscreen HMI, recipe storage | Customizable automation protocols |
| Power Supply | 380V / 400V / 460V, 50/60Hz, 3-phase | Configurable to regional standards |
Note: All technical parameters are customizable to meet specific production requirements and product specifications.
Applications
- Food Service Ware: Drying water-based barrier coatings on plates, bowls, clamshells, lunch boxes, cup carriers—ensuring fast curing and consistent quality
- Egg Trays & Produce Trays: Rapid drying of fruit and vegetable packaging coatings to extend shelf life
- Electronics Packaging: Precision drying of anti-static coatings on trays for semiconductors, circuit boards, hard drives—maintaining flatness tolerances
- Industrial Packaging: Drying protective coatings on corner protectors, edge guards, pallet supports
- Medical Device Trays: Cleanroom-compatible drying for sterile barrier packaging
- Cosmetics Packaging: Premium molded fiber inserts and display trays—aesthetic and functional coating drying
- Veneer & Thin Wood Panels: Surface drying before final curing or adhesive activation
Materials compatibility: Suitable for various pulp formulations including bamboo fiber, wheat straw, sugarcane bagasse, and recycled paper pulp, with customizable parameter adjustments for different fiber compositions, product thicknesses, and moisture content targets.
Key Features
- Rapid Drying: Infrared energy directly heats water molecules within the coating and substrate, reducing drying time by 25-90% compared to conventional hot air methods
- Energy-Efficient Operation: Direct heat transfer eliminates energy waste from heating surrounding air, saving up to 40% energy
- Instant On/Off Response: Short-wave IR reaches full power in 1-2 seconds—no preheating delay, reducing idle energy consumption
- Gentle Processing: Short-wave IR provides effective surface heating without overheating the pulp core, preventing warping and deformation
- Superior Drying Uniformity: Engineered emitter layout and multi-zone temperature control achieve ±5% temperature uniformity across the entire belt width
- Deep-Cavity Drying Capability: Customizable rotating fixtures and strategic emitter placement ensure complete coverage of complex geometries
- Intelligent PLC Control: Touchscreen HMI with recipe storage and real-time monitoring of temperature, power, and conveyor speed
- Modular Construction: Facilitates easy installation, maintenance, and future upgrades
- Full Data Traceability: Batch logging of temperature, conveyor speed, and power settings for quality control compliance
- Safety & Compliance: Built-in over-temperature protection, emergency stops, safety interlocks; CE and ISO9001 certified
Customization Options
- Emitter Configuration: Customizable IR wavelength selection and power density arrangement
- Drying Chamber: Customizable chamber length (2-15 m), width, and zone count
- Conveyor System: Customizable belt materials, speed profiles, and belt height adjustment
- Product Handling System: Customizable fixtures for complex 3D shapes
- Heating Profiles: Customizable programmable drying cycles for different formulations
- Hot Air Assist: Customizable air circulation for deep-cavity products
- Control Interface: Customizable automation levels with MES/ERP integration
- Cooling Section: Customizable forced-air cooling zone
- Line Layout: Customizable configuration for space constraints or large-scale production
- Cleanroom Compatibility: Customizable cleanroom integration with HEPA/ULPA filtration
Support and Services
- Installation & Commissioning: On-site setup, calibration, and integration by experienced engineers
- Comprehensive Training: Hands-on training for operators, maintenance staff, and R&D personnel
- Warranty & Maintenance: 1-year comprehensive warranty with customizable preventive maintenance contracts
- Remote Support: 24/7 remote troubleshooting via video call or IoT monitoring
- Process Development: Free sample testing and process development with full optimization report
- Technical Consultation: Free lifetime technical consultation and future upgrade services
- Lifetime Support: Technical assistance via phone, email, or online chat
Frequently Asked Questions
What is the typical production capacity of this infrared drying line?
Production capacity ranges from 200-1,000+ pieces per hour depending on configuration, product geometry, coating formulation, and conveyor speed (0.3-10 m/min). By adding heating zones or increasing chamber length, throughput can be scaled to meet production targets. Capacity is fully customizable based on your target production volume and product geometry.
How does infrared drying compare to hot air drying for molded pulp coatings?
Infrared drying reduces drying time by 25-90% and energy consumption by up to 40% compared to conventional hot air methods. IR heats the product and coating directly, rather than heating the surrounding air, leading to faster heat transfer and less energy loss. For heat-sensitive pulp substrates, short-wave IR offers gentle surface drying without overheating the core.
What is the main advantage of short-wave IR for pulp molds?
Short-wave IR provides rapid surface drying without applying excessive heat that could warp or damage the delicate cellulose structure. It delivers instant response reaching full power in 1-2 seconds, making it ideal for heat-sensitive materials.
Can the system handle complex 3D shapes with deep cavities?
Yes. For deep-cavity and irregular-shaped products, we offer customizable solutions including rotating fixtures, tilting pallets, and strategically placed emitter arrays to ensure uniform heat distribution across all surfaces. This is the core advantage of our customization process—we analyze your specific product geometry and engineer the emitter layout and handling system accordingly.
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