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Industrial Microwave Drying Oven with Continuous Belt-Type Volumetric Heating and Customizable Power Output
Product Details:
| Place of Origin: | CHINA |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | Specification |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | WOOD PACKAGING |
| Delivery Time: | 30-45 days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
|
Detail Information |
Product Description
Industrial Microwave Drying Oven | Continuous Belt-Type Microwave Dryer for Food, Wood & Chemicals
Product Overview
This microwave drying system utilizes volumetric heating to rapidly remove moisture from materials. Unlike conventional hot air dryers, microwaves penetrate the material and generate heat internally, significantly reducing drying time and energy consumption. The system supports customizable power output, belt speed, cavity dimensions, and exhaust settings, making it suitable for food, herbs, wood, ceramics, chemicals, and pharmaceutical granules.
Technical Specifications
| Parameter | Value / Range | Customization Option |
|---|---|---|
| Microwave frequency | 2450 MHz ± 25 MHz (ISM standard) | ✔ Fixed |
| Microwave power | 6 - 200 kW | ✔ Customizable (per your batch size) |
| Number of magnetrons | 6 - 50 units (depending on power) | ✔ Customizable count |
| Individual magnetron power | 1 kW or 1.5 kW per unit | ✔ Selectable |
| Belt width | 500 - 2000 mm | ✔ Customizable |
| Belt speed | 0.1 - 10 m/min (adjustable) | ✔ Programmable |
| Drying chamber length | 3 - 20 meters (modular) | ✔ Customizable length |
| Operating temperature | 40 - 120 °C (vacuum version: 30 - 80 °C) | ✔ Customizable range |
| Moisture removal rate | Up to 1.5 kg water per kW per hour | - |
| Temperature control accuracy | ±2 °C | ✔ Upgradable to ±1 °C |
| Power supply | 380V / 50 Hz / 3-phase (or 220V for lab units) | ✔ Customizable voltage |
| Control system | PLC + 7" HMI touchscreen | ✔ Customizable recipe storage |
| Dimensions (L×W×H) | Variable based on configuration | ✔ Fully customizable |
Applications
- Food industry: drying fruits, vegetables, nuts, meat, pasta, pet food
- Wood & bamboo: sterilization, drying, insect removal
- Herbs & tea: low-temperature drying preserving active ingredients
- Chemicals & catalysts: moisture removal without surface hardening
- Pharmaceutical granules: uniform low-temperature drying
- Ceramics & refractories: pre-drying before kiln firing
- Textile & paper: rapid moisture reduction
Key Features
- Volumetric heating - no temperature gradient inside material
- 50-80% shorter drying time vs hot air ovens
- Low energy consumption (only heats material, not air)
- Real-time power adjustment based on material temperature feedback
- Automatic magnetron protection against overheating
- Leakage-proof design (<1 mW/cm², exceeds safety standards)
- Easy-to-clean stainless steel inner cavity
- Customizable belt cleaning brush or air knife system
Customization Options
We offer full customization for your specific material and production scale:
- Cavity size and shape: tunnel-type, batch-cabinet, rotary drum, vacuum chamber
- Microwave power distribution: top/bottom/side feeding for uniform field
- Conveyor type: PTFE mesh belt, ceramic roller, stainless steel chain plate
- Atmosphere control: vacuum, nitrogen purging, or hot air assisted
- Loading system: manual tray loading, automatic hopper, or liquid pumping
- Unloading & cooling: integrated forced-air cooling zone
- Software: remote monitoring, data logging, recipe management, MES interface
Support & Services
- On-site installation and operator training
- 12-month standard warranty (extendable to 24 months)
- Lifetime remote technical support (WhatsApp/WeChat/TeamViewer)
- Spare parts supply including magnetrons (in stock for ≥5 years)
- Annual calibration and leakage testing service
- Custom control software updates
Packing & Shipping
- Packing: Stretch-wrapped + anti-rust treatment + plywood export crate for control cabinet and chambers (modular units packed separately)
- Shipping method: FOB / CIF by sea (40' HC container), air freight for lab units
- Lead time: 20-40 working days (customization adds 10-20 days)
- Documents included: CE certificate, user manual (English), electrical schematic, magnetron spare parts list
Frequently Asked Questions
Q1: Can you customize the microwave dryer for sticky materials like honey or syrup?
A: Yes. We can add a customizable PTFE-coated belt and scraper discharge system to prevent sticking.
Q2: What is the maximum moisture removal capacity per hour?
A: From 5 kg/h (lab unit) up to 500 kg/h (industrial line). Please provide your moisture content and throughput for a customized quote.
Q3: Is the machine safe for continuous 24/7 operation?
A: Yes. The magnetrons are air-cooled and designed for continuous industrial duty. We offer customizable redundancy (N+1 magnetron configuration).
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