logo
vr
Quality Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution factory
<
Quality Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution factory
Quality Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution factory
Quality Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution factory
Quality Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution factory
Quality Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution factory
>

Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution

Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution
Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution Product Overview This advanced microwave drying equipment utilizes microwave energy to directly interact with internal moisture in pulp molded products, enabling rapid and ...
Place of Origin:CHINA
Brand Name:OSMANUV
Certification:ISO9001
Model Number:Specification
Minimum Order Quantity:1 Set
Price:Negotiation
Product Custom Attributes
Highlight

PLC-Controlled Microwave Drying Production Line

,

Customizable Drying Profile Microwave Vacuum Drying Equipment

,

Rapid Internal Heating Pulp Molding Drying System

Voltage:
220V,380V,380V/220V,220V/380V,380V/50HZ
Condition:
New
Weight:
1350kg,450kg,8 Ton,120kg,200kgs
After-sales Service Provided:
Engineers Available To Service Machinery Overseas,Video Technical Support,Online Support,Overseas Third-party Support Available,Field Installation
Type:
Coating Machine
Automatic Grade:
Automatic,Semi-Automatic,manual,Other
Packaging Material:
Wood
Warranty:
1 Year
Product Description
Intelligent Microwave Drying Production Line for Pulp Molding | PLC-Controlled, Customizable Drying Profile & Conveyor Solution
Product Overview
This advanced microwave drying equipment utilizes microwave energy to directly interact with internal moisture in pulp molded products, enabling rapid and uniform drying from the inside out. Unlike conventional thermal drying where heat conducts from the surface inward, microwave drying generates heat volumetrically throughout the material—heat and moisture transfer in the same direction. This achieves drying rates 25-90% faster than convection methods while reducing energy consumption by up to 40%.
The system effectively prevents case-hardening, warping, and surface defects, ensuring high-quality finished products. With intelligent PLC control and real-time moisture monitoring, the equipment supports fully customizable drying programs to match different product geometries, moisture contents, and production throughputs. Suitable for various pulp formulations including bamboo pulp, bagasse (sugarcane pulp), and recycled paper pulp, with customizable parameter adjustments for different fiber compositions.
Technical Specifications
Parameter Specification / Range Customization Options
Microwave Power 30 kW - 100 kW (standard) Customizable in 5-10 kW increments
Microwave Frequency 2450 MHz (industry standard) Fixed
Drying Chamber Dimensions (L×W×H) 2,000-5,000 × 1,000-2,000 × 1,500-2,500 mm Customizable lengths and widths
Temperature Range 40°C - 150°C (adjustable) Customizable per material sensitivity
Conveyor Speed 0.5 - 10 m/min (VFD adjustable) Customizable speed profiles
Production Capacity 200 - 800 pieces/hour (typical) Customizable per mold configuration
Moisture Reduction Rate 10% - 30% per hour (typical) Process-dependent
Drying Uniformity ±2% moisture deviation Optimized via multi-zone customization
Control System PLC with 7-10" touchscreen HMI Customizable automation protocols (PROFIBUS, Ethernet, IoT)
Power Supply 380V / 50Hz / 3-Phase (standard) Configurable to 220V / 60Hz
Overall Power Consumption 70 - 80 kW/hr at full capacity Depends on power configuration
Net Weight 1,000 - 3,000 kg (varies by configuration) Configuration-dependent
Safety Standards CE, ISO9001 compliant Additional certifications available
Applications
  • Pulp Molding: Internal drying of molded pulp products—food packaging containers (clamshells, plates, bowls), egg trays, fruit trays, industrial packaging, and custom-shaped pulp items
  • High-End Molded Pulp: Premium packaging requiring superior dimensional stability and surface finish
  • Medical & Electronic Packaging: Precision drying for clean, warp-free protective packaging
  • Materials Compatibility: Suitable for various pulp formulations including bamboo pulp, bagasse (sugarcane pulp), and recycled paper pulp, with customizable parameter adjustments for different fiber compositions
Key Features
  • ✅ Rapid & Energy-Efficient: Microwave energy directly heats water molecules within the pulp, reducing drying time by 25-90% and saving up to 40% energy
  • ✅ Internal Heating: Heat and moisture transfer in the same direction—avoids case-hardening and surface defects
  • ✅ Uniform Drying: Penetrative microwaves ensure consistent internal moisture removal, preventing warping
  • ✅ Intelligent Control: PLC system with touchscreen allows for customizable drying programs and real-time monitoring
  • ✅ Quick Changeover: Recipe storage enables fast switching between different product types
  • ✅ Safe & Compliant: Built with multiple safety interlocks, radiation shielding, meets CE and ISO standards
  • ✅ Easy Integration: Modular design allows for quick installation into new or existing production lines
  • ✅ Low Maintenance: Magnetron lifespan > 20,000 hours with fan cooling
Customization Options
Customization Area Options
Microwave Power Customizable in 5-10 kW increments to match production capacity
Chamber Dimensions Customizable lengths, widths, and heights to fit product sizes
Conveyor System Customizable belt materials (mesh, solid belt, PTFE-coated) and speed profiles
Control System Customizable automation levels—from semi-automatic to fully automatic with PLC, IoT connectivity, and SCADA integration
Drying Zones Customizable number and configuration of drying zones for complex product geometries
Sensor Configuration Customizable moisture sensor placements for critical monitoring areas
Housing & Safety Features Customizable finishes, safety interlocks, and radiation shielding
Integration Customizable I/O interfaces (PROFIBUS, Ethernet) for seamless integration into existing lines
Drying Programs Customizable recipes stored in PLC for different product types
Support & Services
Service Description
Installation & Commissioning On-site setup guidance and operator training by experienced engineers
Warranty 12 months standard warranty, extendable upon request (customizable)
Remote Support Remote troubleshooting and maintenance support
Spare Parts Fast delivery of genuine spare parts (magnetrons, belts, etc.)
Software Updates Regular software upgrades and technical improvements
Consultation Free technical consultation and process optimization advice
Custom Design Co-engineering service for fully customized drying solutions
Training Comprehensive operator training on proper usage and safety
Packing & Shipping
Item Details
Packaging Heavy-duty export wooden box with waterproof protection
Internal Protection Components securely fastened; shock-mounted for sensitive electronics
Documentation Complete shipping documents (packing list, invoice, etc.)
Delivery Terms FOB / CIF
Delivery Time 30 - 45 working days (standard configuration)
Lead Time (Customized) 40 - 60 days after final specification confirmation
Frequently Asked Questions
Q: What is the difference between microwave drying and conventional hot air drying for pulp molding?
A: Microwave drying heats materials internally, with heat and moisture moving in the same direction, which prevents case-hardening and surface cracks. Conventional hot air drying heats from the surface inward, which can cause uneven drying and warping. Microwave drying also reduces drying time by 25-90% and energy consumption by up to 40%.
Q: Can the system handle different pulp formulations?
A: Yes. The system is suitable for various pulp formulations including bamboo pulp, bagasse (sugarcane pulp), and recycled paper pulp. Parameter adjustments can be customized for different fiber compositions.
Q: What is the typical drying temperature range?
A: The temperature range is 40°C - 150°C, customizable based on material sensitivity and product requirements.
Related Products