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High-Efficiency Infrared Drying System | Customizable Drying Solution for Pulp Molding & Building Board Coatings
Product Details:
| Place of Origin: | China |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-IR-1320 |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~45 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Coating Width: | 1320mm | Colorconveyor: | Teflon Conveyor Belt |
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| Feed Height: | 250mm | Function: | Plastic Cup Quick Dryer |
| Conveyor Belt: | Teflon Mesh Belt | Type: | Drying Machine |
| Controlsystem: | Digital Temperature Controller | Heating Method: | Infrared |
| Highlight: | infrared drying system for pulp molding,customizable infrared drying machine,building board coatings drying system |
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Product Description
High-Efficiency Infrared Drying System | Customizable Drying Solution for Pulp Molding & Building Board Coatings
Product Overview
This series of infrared drying equipment is specifically engineered for drying and curing surface coatings on pulp molded products (e.g., food containers, trays) and building boards (e.g., cement board, gypsum board). Utilizing efficient infrared radiation technology, it ensures rapid and uniform heat transfer, significantly enhancing coating quality and production line speed.
The modular design allows for deep customization, enabling flexible configuration based on specific customer production processes, product dimensions, and capacity requirements for seamless integration into new or existing production lines.
Production Line Composition
- In-feed Conveyor Section
- Main IR Drying Chamber (with radiator arrays & reflector system)
- Intelligent Temperature & Motion Control System
- Cooling Section (Optional)
- Out-feed / Stacking Section
- Exhaust Heat Recovery System (Optional, for energy-saving models)
Technical Specifications
| Parameter | Specification / Description | Customizable Options |
|---|---|---|
| Heating Method | Medium/Short Wave Infrared Radiation | Electric or Gas Heating available |
| Typical Operating Temp. | 150°C - 400°C (Adjustable) | Temperature range adjustable per process |
| Heating Zone Length | Standard Modules: 2m, 4m, 6m | Length and number of zones are customizable |
| Conveyor Belt Width | Standard: 600mm, 800mm, 1200mm | Customizable up to 2000mm |
| Conveyor Speed | 0.5 - 5 m/min (Stepless) | Higher speeds available upon request |
| Control System | PLC + HMI Touchscreen, PID Closed-loop Temp. Control | Upgradeable for data logging & remote monitoring |
| Power Supply | 380V / 50Hz (or as per client's location) | Voltage & frequency can be customized |
| Protection Rating | Electrical Cabinet: IP54, Chamber per design | Higher protection ratings available |
Applications
- Pulp Molded Products: Drying of water/oil-proof coatings, colored coatings
- Building Panels: Rapid curing of decorative coatings, primers, and topcoats on cement fiberboard, gypsum board, calcium silicate board
Key Features
- High Efficiency & Energy Saving: Direct radiant heating minimizes heat loss; optional heat recovery system
- Uniform Drying: Precisely engineered radiator layout and reflector system ensure a consistent temperature field
- Intelligent Control: Precise PID temperature control synchronized with speed for process consistency
- Fast Response: Instant on/off heating reduces preheating time, increases production flexibility
- Highly Customizable: Tailor-made solutions for dimensions, power, control, and integration methods
- Easy Maintenance: Modular design allows easy access and replacement of key components
Support and Services
- Comprehensive pre-sales process analysis and solution design
- On-site installation guidance, commissioning, and operator training
- One-stop after-sales support with spare parts and rapid technical response
- Process optimization and upgrade services available
Packing and Shipping
- Standard export wooden crates with moisture-proof lining for safe transportation
- Main equipment treated for rust prevention; precision parts individually protected
- Door-to-door shipping service (optional); can be arranged per client's specified logistics
Frequently Asked Questions
Q: Can the equipment be adapted to our existing production line?
A: Yes. Our modular design offers various interface options for customized integration with your current line layout and cycle time.
Q: How do you ensure uniform drying for pulp molded products with complex shapes?
A: We can customize the arrangement, angle of radiators, and implement multi-zone independent temperature control to optimize the heat distribution for complex 3D shapes.
Q: What is the energy consumption of the equipment?
A: IR drying is more efficient than traditional hot-air drying. We can customize the most economical power configuration for your capacity and product, with optional exhaust heat recovery for further savings.
Q: How intelligent is the control system?
A: Standard features include recipe storage and temperature profile tracking. It can be customized and upgraded with IoT capabilities for remote monitoring, diagnostics, and production data management.
Q: What is the Minimum Order Quantity (MOQ)?
A: We focus on providing customized solutions, typically accepting single-unit orders. Details depend on the project's complexity.
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