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Quality Modular Infrared Curing Simulation Module for Pilot Coating Lines factory
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Quality Modular Infrared Curing Simulation Module for Pilot Coating Lines factory
Quality Modular Infrared Curing Simulation Module for Pilot Coating Lines factory
Quality Modular Infrared Curing Simulation Module for Pilot Coating Lines factory
Quality Modular Infrared Curing Simulation Module for Pilot Coating Lines factory
Quality Modular Infrared Curing Simulation Module for Pilot Coating Lines factory
>

Modular Infrared Curing Simulation Module for Pilot Coating Lines

Modular Infrared Curing Simulation Module for Pilot Coating Lines
Modular Infrared Curing Simulation Module for Pilot Coating Lines This modular IR unit is designed to integrate directly into pilot-scale or lab-scale coating application lines (e.g., after a spray booth or coater). It simulates industrial IR curing conditions on a continuous or batch basis, ...
Place of Origin:China
Brand Name:OSMANUV
Certification:ISO9001
Model Number:OSM-IR-1320
Minimum Order Quantity:1 Set
Price:Negotiation
Product Custom Attributes
Highlight

Modular infrared curing module

,

Infrared drying machine for coating

,

Pilot coating line simulation module

Materialcompatibility:
Wood, Paints, Inks, Textiles, Plastics
Worktable:
Floating
Conveyor Belt Speed:
10-30m/min
Colour:
Computer White
Light:
Infrared IR Tube
Outlet Temperature:
80-250 Degree
Timer Setting:
1-60 Minutes
Band Name:
OSMANUV
Product Description
Modular Infrared Curing Simulation Module for Pilot Coating Lines
This modular IR unit is designed to integrate directly into pilot-scale or lab-scale coating application lines (e.g., after a spray booth or coater). It simulates industrial IR curing conditions on a continuous or batch basis, allowing for accurate scale-up studies and process validation before full production investment.
Technical Specifications
Item Parameter Remarks
Module Type Overhead Tunnel or Vertical Cabinet Customizable integration design
IR Emitter Type Medium-wave Ceramic or Quartz Panel High power density, customizable
Effective Heating Length 500mm, 1000mm (Standard) Fully customizable to your line speed
Power Density Up to 80 kW/m² (adjustable) Zoned control possible
Temperature Control Multi-zone PID with pyrometer feedback Controls surface temperature of moving sample
Conveyor Integration Compatible with belt/chain-on-edge systems Customizable inlet/outlet ports
Max Substrate Temp Up to 400°C
Cooling Integrated post-IR cooling zone (Optional)
Production Line Composition
  • IR emitter array in a steel housing
  • Reflective and insulated tunnel
  • Zoned power controllers
  • Temperature monitoring sensors
  • Safety light curtains/interlocks (optional)
  • Control interface for main line PLC
Applications
Process development and validation for coil coating, web coating, automotive part coating, and furniture finishing on pilot lines. Used to determine the exact IR power, dwell time, and temperature profile needed for production.
Customization Options
Integration is fully customizable. We design the module's dimensions, power, zoning, and control interface to fit seamlessly into your existing lab or pilot coating line setup.
Key Feature
Provides a true bridge between benchtop testing and full production. Enables accurate calculation of line speed and energy requirements for production-scale IR ovens, de-risking scale-up.
Support and Services
  • Engineering consultation for line integration
  • Collaborative process testing
  • Installation supervision
  • Joint commissioning with your pilot line
Packing and Shipping
Modular sub-assemblies crated in heavy-duty wooden boxes. Detailed integration drawings and I/O lists provided prior to shipping.
Frequently Asked Questions
Q: Can this module connect to our existing lab coater's PLC?
A: Yes, providing a customized control interface (Profibus, Ethernet/IP, etc.) for seamless integration is a standard part of our service.
Q: What safety features are included?
A: Standard includes over-temperature protection and door switches. Options like emergency stops, light curtains, and exhaust can be customized.
Q: How do you determine the required module length?
A: Based on your target line speed, desired dwell time, and coating cure requirements. We perform a feasibility analysis to recommend the customized specification.
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