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High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding

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High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding

High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding
High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding
High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding

Large Image :  High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding

Product Details:
Place of Origin: CHINA
Brand Name: OSMANUV
Certification: ISO9001
Model Number: Specification
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiation
Packaging Details: Wood Packaging
Delivery Time: 30 Working Days
Payment Terms: T/T
Supply Ability: Negotiation
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High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding

Description
Voltage: 220V,380V,380V/220V,220V/380V,380V/50HZ Condition: New
After-sales Service Provided: Engineers Available To Service Machinery Overseas,Video Technical Support,Online Support,Overseas Third-party Support Available,Field Installation Dimension(l*w*h): Customized Size
Type: Coating Machine Automatic Grade: Automatic,Semi-Automatic,manual,Other
Packaging Material: Wood Warranty: 1 Year
Highlight:

High-Speed UV LED Curing System

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Customizable Power Output UV Curing Machine

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Multi-Lamp Configuration UV Curing Equipment

High-Speed UV LED Curing System with Customizable Power Output & Multi-Lamp Configuration for Pulp Molding
This advanced UV curing machine is specifically engineered for the pulp molding industry, utilizing high-intensity UV energy to rapidly cure UV-curable barrier coatings—waterproof, oil-proof, and scratch-resistant—applied to molded pulp products such as tableware, food packaging, and industrial trays. The system features a cold cure design that generates minimal heat, eliminating thermal damage to heat-sensitive and thin-walled pulp substrates.
Key Features
  • Rapid Cold Cure: High-intensity UV LED or mercury lamp system cures coatings in seconds, with minimal heat generation (<40°C), ensuring no thermal deformation or damage to delicate molded pulp products.
  • Energy-Efficient Operation: UV LED technology consumes up to 70% less energy than traditional mercury arc lamps, with zero ozone production and no warm-up time required—significantly reducing operational costs.
  • Seamless Line Integration: The system is designed for easy integration with upstream coating equipment and downstream handling systems, forming a complete automated production line.
  • Clean & Eco-Friendly: No mercury, no ozone, no harmful emissions—fully compliant with environmental regulations and sustainable manufacturing principles.
Production Line Composition
Component Description
Infeed Conveyor System Automatic feeding with speed control and alignment mechanism
UV Curing Tunnel Multi-lamp UV curing chamber with adjustable lamp height and angle
UV Lamp Modules UV LED or mercury lamp modules (customizable wavelength and power)
Cooling System Air or water-cooled for lamp protection and temperature control
Reflector System Imported Alanod reflectors for enhanced UV reflection efficiency
PLC Control Cabinet Industrial PC with HMI touchscreen, recipe storage, and data logging
Exhaust System Ozone exhaust and ventilation (for mercury lamp configurations)
Outfeed Conveyor Automatic transfer to next station or stacking unit
Safety Interlock System UV shielding, door interlocks, and leakage detection for operator protection
Technical Parameters
Parameter Specification Customization Options
UV Source Type UV LED / Mercury Lamp (selectable) Customizable per application requirement
UV Wavelength 365nm / 385nm / 395nm / 405nm Customizable to match photoinitiator package
Peak Irradiance Up to 20 W/cm² Intensity settings customizable
Curing Temperature < 40°C (Cold Cure) Technology-dependent
Lamp Life > 20,000 hours (LED) Massive reduction in maintenance costs
Power Consumption ~70% less than mercury lamps Power configurations customizable
Curing Width 600mm - 1,600mm (standard) Customizable to conveyor width
Conveyor Speed 3 - 60 m/min (VFD adjustable) Speed profiles customizable
Number of UV Lamps 1 - 6 units Customizable based on production capacity
Individual Lamp Power 3kW - 12kW per unit Customizable power per lamp
Instant On/Off Yes (LED) Technology-dependent
Ozone Production Zero (LED) Technology-dependent
Control System Omron PLC + HMI Automation protocols customizable
Data Logging USB, Ethernet/IP, Modbus Reporting formats customizable
Power Supply 380V / 400V / 460V, 50/60Hz, 3-phase Customizable to regional standards
Cooling Method Air-cooled / Water-cooled Customizable based on conditions
Overall Dimensions 2,000 - 15,000 × 1,800 - 3,000 × 1,800 mm Layout and footprint fully customizable
Safety Standards CE, UL (optional) Customizable to target market
Applications
  • Molded Pulp Tableware: Curing waterproof and oil-proof barrier coatings on plates, bowls, trays, clamshell boxes, and cup carriers—rapid curing without thermal damage
  • Industrial Pulp Packaging: Curing protective and anti-static coatings on egg trays, fruit trays, electronic cushioning pads, and industrial corner protectors
  • Agricultural Products: Curing biodegradable barrier coatings on seedling pots, horticultural trays, and planting containers
  • Premium Molded Products: Curing aesthetic and functional coatings on medical device trays, cosmetic packaging inserts, and custom-shaped containers
  • High-Volume Production Lines: Continuous UV curing for large-scale manufacturing where production flexibility and energy efficiency are critical
Customization Options
  • Wavelength Selection: Customizable UV wavelength (365nm / 385nm / 395nm / 405nm) to match your coating photoinitiator chemistry
  • Lamp Configuration: Customizable number of UV lamps (1 - 6 units) and individual lamp power (3kW - 12kW) to match your production capacity
  • Curing Width: Customizable curing width (600mm - 1,600mm) to match your conveyor width and product dimensions
  • Conveyor Speed: Customizable speed profiles (3 - 60 m/min) for different coating formulations and production requirements
  • Cooling Method: Customizable air-cooled or water-cooled system based on your operating conditions
  • Integration Options: Customizable connection points to seamlessly integrate with upstream coating equipment and downstream handling systems
  • Control System Integration: Customizable communication protocols (Modbus, Profibus, Ethernet/IP) to sync with your master PLC or MES system
  • Layout & Footprint: Fully customizable dimensions to fit your production floor space
Support and Services
  • Comprehensive pre-installation site assessment and layout planning
  • Professional on-site installation, commissioning, and calibration
  • Thorough operator training and maintenance instruction
  • 12-month standard warranty on the entire system
  • Lifetime remote technical support and online diagnostics
  • Preventive maintenance plans and global spare parts network
  • UV lamp replacement and recycling services
  • Energy savings reports and TCO analysis
Packing and Shipping
  • UV lamp modules and optical components shipped in shock-resistant, moisture-proof foam crates
  • Entire system modularized and packed in heavy-duty, weatherproof wooden crates
  • Special anti-static packaging for electronic and control components
  • All shipments include detailed documentation and can be arranged via air or sea based on your requirements
Frequently Asked Questions
Is UV curing safe for pulp molding products?
Yes. The system features a cold cure design with minimal heat generation (<40°C), eliminating thermal damage to heat-sensitive and thin-walled pulp substrates. UV shielding and safety interlocks ensure operator safety. Fully compliant with CE and other international standards.
How does UV curing compare to traditional thermal curing?
UV curing is significantly faster (seconds vs. minutes), consumes up to 70% less energy, and generates minimal heat. It eliminates thermal damage to delicate substrates and does not produce ozone or harmful emissions. UV curing also requires much less floor space than thermal ovens.
Can the system handle various product sizes and coating requirements?
Yes. The system features customizable wavelength, lamp configuration, curing width, and conveyor speed. Real-time monitoring allows dynamic adjustment, ensuring optimal curing for different products and coating formulations.
How much floor space does the system require?
The system layout is fully customizable. Depending on your production capacity and available floor space, we can design a compact or expanded configuration to best suit your needs.
What are the total operating costs?
Overall operating costs are significantly lower than traditional mercury lamp systems due to high energy efficiency, minimal maintenance, and long lamp life (>20,000 hours). Electricity is the primary operating cost. We can provide a detailed cost analysis based on your specific production parameters.

Tag:

3m/Min UV Curing Machine,

1.5mm UV Curing Machine,

15m/Min UV Curing Machine

Contact Details
Dongguan Osmanuv Machinery Equipment Co., Ltd

Contact Person: Mr. Zhang guoxin

Tel: +86 13926890692

Fax: 86-769-88120350

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