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Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding

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Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding

Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding
Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding
Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding

Large Image :  Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding

Product Details:
Place of Origin: CHINA
Brand Name: OSMANUV
Certification: ISO9001
Model Number: Specification
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiation
Packaging Details: Wood Packaging
Delivery Time: 30 Working Days
Payment Terms: T/T
Supply Ability: Negotiation
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Energy-Efficient Cold Cure UV-LED Curing System with Customizable Wavelength for Pulp Molding

Description
Cooling Mode: Air Cooling Condition: New
Warranty: 1 Year After-sales Service Provided: Engineers Available To Service Machinery Overseas
Working Area: 1300*2500mm,1500mmX3000mm,175cm*131cm*107cm,70x70mm,1300* 900mm Function: Cutting Nonmetal Materials,Cutting Metal Materials,Laser Cutting Engraving Marking,WIFI Remote Control Fuction
Driving System: High-precision 3-phase Stepper Motor,Japan Yaskawa Servo Motor Packing Material: Wood
Highlight:

Energy-Efficient UV-LED Curing System

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Cold Cure UV Curing Machine

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Customizable Wavelength LED UV Curing Equipment

Energy-Efficient Cold Cure UV-LED Curing System for Pulp Molding – Customizable Wavelength & Production Line Integration
Product Overview
This advanced UV-LED curing system is engineered specifically for the pulp molding industry, providing a high-performance "cold cure" solution that eliminates thermal damage to heat-sensitive and thin-walled pulp substrates. The system emits precise UV light wavelengths to trigger rapid photopolymerization of UV-curable barrier coatings—ensuring waterproof, oil-proof, and scratch-resistant properties for molded pulp products.
Key Benefits: Up to 70% lower power consumption than traditional mercury arc lamps, zero ozone production, and significantly reduced operational costs while supporting sustainable manufacturing initiatives.
Cold Cure Technology
The LED UV system generates minimal heat (<40°C/104°F) compared to conventional mercury lamps that can exceed 60°C surface temperatures. This prevents damage to delicate pulp substrates like egg trays and thin-walled food containers, making it ideal for heat-sensitive molded fiber products.
Instant On/Off: No warm-up or cool-down delays, reducing idle energy consumption and enabling immediate production start-up.
Production Line Components
Component Description
UV-LED Curing Module LED array with customizable wavelength (365nm / 385nm / 395nm / 405nm)
Conveyor System Variable frequency drive (VFD) controlled, adjustable speed
Cooling System Air or water-cooled, maintains optimal operating temperature
PLC Control Panel HMI touchscreen with energy monitoring, recipe management, and data logging
Shielding Enclosure UV-blocking curtains and safety interlocks for operator protection
Technical Specifications
Parameter Specification Customization Options
UV Source Type LED Array / Mercury Lamp (selectable) Customizable per application requirement
UV Wavelength 365nm / 385nm / 395nm / 405nm Customizable to match photoinitiator package
Peak Irradiance Up to 20 W/cm² Intensity settings customizable
Curing Temperature < 40°C (Cold Cure) Technology-dependent
Lamp Life > 20,000 hours Massive reduction in maintenance costs
Power Consumption ~70% less than mercury lamps Power configurations customizable
Curing Width 600 - 1,600 mm (standard) Customizable to conveyor width
Conveyor Speed 3 - 60 m/min (VFD adjustable) Speed profiles customizable
Instant On/Off Yes (LED) Technology-dependent
Ozone Production Zero (LED) Technology-dependent
Control System PLC with 7-15″ HMI touchscreen Automation protocols customizable
Data Logging USB, Ethernet/IP, energy monitoring Data reporting formats customizable
Power Supply 380V, 50/60Hz, 3-phase Configurable to regional standards
Overall Dimensions Approx. 2,000 - 15,000 × 1,800 - 3,000 × 1,800 mm Layout and footprint fully customizable
Applications
  • Food Service Packaging: Curing water-based or UV barrier coatings on plates, bowls, clamshells, lunch boxes, and cup carriers
  • Egg Trays & Produce Trays: Curing moisture barrier coatings on heat-sensitive, thin-walled pulp products without thermal damage
  • Electronics Packaging: Precision curing of anti-static coatings on trays for semiconductors, circuit boards, and hard drives
  • Industrial Packaging: Curing protective coatings on corner protectors, edge guards, and pallet supports
  • Medical Device Trays: Sterile barrier packaging with cleanroom compatibility and low-temperature processing
  • Cosmetics & Premium Packaging: Molded fiber inserts and display trays for aesthetic and functional coating curing
Customization Options
  • Wavelength Selection: Customizable LED wavelength (365nm, 385nm, 395nm, 405nm) to match your coating photoinitiator chemistry
  • Array Size & Geometry: Customizable curing width from 200mm to 1,800mm+, and array shape to match product contours
  • Irradiance & Intensity: Adjustable power output to suit different coating formulations and line speeds
  • Integration Options: Customizable connection points to seamlessly integrate with upstream forming and downstream packaging equipment
  • Power Configuration: Customizable voltage/frequency to match your plant's electrical specifications
  • Layout & Footprint: Fully customizable dimensions to fit your production floor space
Key Features
  • Ultra-Low Energy Use: Consumes a fraction of the power of traditional arc lamp systems, drastically lowering OPEX
  • Minimal Maintenance: No bulbs, reflectors, or shutters to replace for years (>20,000 hour lamp life)
  • Sustainable Choice: No mercury, zero ozone, and lower energy demand—aligns with green manufacturing principles
  • Precision Curing: Targeted wavelength ensures efficient and consistent curing, reducing coating defects and waste
Support and Services
  • Extended warranty on LED arrays (standard 1-year, extendable)
  • Remote technical support and online diagnostics
  • Engineers available for on-site installation, calibration, and staff training
  • Preventive maintenance plans and global spare parts network
  • Detailed energy savings reports and TCO analysis
Packing and Shipping
  • UV-LED modules are shock-mounted and shipped in custom foam-insulated crates to protect sensitive optics
  • Entire system modularized and securely packed in heavy-duty, weatherproof wooden crates
  • Anti-static and shock-proof packaging for electronic and optical components
  • All shipments include detailed documentation and can be arranged via air or sea based on your requirements
Frequently Asked Questions
Q: Is LED-UV performance as good as traditional mercury UV?
A: For coatings formulated with matching photoinitiators, yes. LED-UV provides superior cold cure performance without thermal damage. We can assist in customizing the solution, including coating recommendations and wavelength selection to match your specific photoinitiator chemistry.
Q: What is the total cost of ownership (TCO)?
A: While the initial investment may be higher, the TCO is significantly lower due to ~70% energy savings, zero lamp replacements (>20,000 hour life), reduced cooling needs, and minimal maintenance requirements.
Q: Can the system handle my specific product dimensions and line speed?
A: Yes. The system is fully customizable in curing width (up to 1,800mm+), conveyor speed (3-60 m/min), and overall layout to match your specific production requirements.

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3m/Min UV Curing Machine,

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Contact Details
Dongguan Osmanuv Machinery Equipment Co., Ltd

Contact Person: Mr. Zhang guoxin

Tel: +86 13926890692

Fax: 86-769-88120350

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