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Quality UV LED Curing System with Instant On/Off Low Heat and Customizable Wavelength for Heat-Sensitive Substrates factory
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Quality UV LED Curing System with Instant On/Off Low Heat and Customizable Wavelength for Heat-Sensitive Substrates factory
Quality UV LED Curing System with Instant On/Off Low Heat and Customizable Wavelength for Heat-Sensitive Substrates factory
Quality UV LED Curing System with Instant On/Off Low Heat and Customizable Wavelength for Heat-Sensitive Substrates factory
Quality UV LED Curing System with Instant On/Off Low Heat and Customizable Wavelength for Heat-Sensitive Substrates factory
Quality UV LED Curing System with Instant On/Off Low Heat and Customizable Wavelength for Heat-Sensitive Substrates factory
>

UV LED Curing System with Instant On/Off Low Heat and Customizable Wavelength for Heat-Sensitive Substrates

UV LED Curing System with Instant On/Off Low Heat and Customizable Wavelength for Heat-Sensitive Substrates
UV LED Curing System for Heat-Sensitive Substrates Instant On/Off, Low Heat, Customizable Wavelength & Intensity Profiles Product Overview The UV Curing Machine (also called UV curing system) uses high-intensity ultraviolet light to instantly cure inks, coatings, and adhesives via photopolymerizatio...
Place of Origin:CHINA
Brand Name:OSMANUV
Certification:ISO9001
Model Number:OSMANUV
Minimum Order Quantity:1 SET
Price:Negotiation
Product Custom Attributes
Highlight

Instant On/Off UV LED Curing System

,

Low Heat UV Curing Machine

,

Customizable Wavelength UV Curing Equipment

Uv Machine Dimension:
1300×420×750mm
Mechanical Dimension:
2300mm Long X 2230mm Wide X 1410mm High
Type:
Curing Machine
Coating Width:
Customizable,1320mm
Power:
5KW
Certifications:
CE
Lamps:
British PRIMARC
Lamp:
Use Taiwanese Quartz Heating Tube
Product Description
UV LED Curing System for Heat-Sensitive Substrates
Instant On/Off, Low Heat, Customizable Wavelength & Intensity Profiles
Product Overview
The UV Curing Machine (also called UV curing system) uses high-intensity ultraviolet light to instantly cure inks, coatings, and adhesives via photopolymerization. Unlike thermal drying, UV curing is instantaneous, energy-efficient, and requires minimal floor space. The machine converts liquid materials to solid state in seconds, delivering durable, scratch-resistant finishes.
The system is fully customizable - conveyor width, lamp type and count, wavelength, cooling method, and automation level - to fit printing, wood finishing, electronics, and industrial coating applications.
Technical Parameters
Parameter Standard Value Customizable Range
Curing width 6″ - 42″ (152 - 1067 mm) Customizable up to 72″ (1830 mm)
Conveyor speed 0 - 20 m/min Customizable up to 60 m/min
Lamp type Mercury arc lamp Metal halide / LED / customizable
Wavelength options Full UV spectrum 365 / 385 / 395 / 405 nm - customizable by photoinitiator
Lamp power density 200 W/cm (standard) 130 - 650 W/inch - customizable via variable ballast
Number of lamps 1 - 2 lamps 1 - 6 lamps - customizable
Cooling method Forced air Water-cooled / dual-cool filter - customizable
Peak irradiance (LED) 8 - 14 W/cm² Up to 15+ W/cm² (HD models) - customizable
Conveyor belt material Teflon-coated fiberglass Stainless steel mesh / PU - customizable
Control system PLC + HMI touch screen Siemens / Mitsubishi / customizable brand
Power supply 380V / 50Hz (3-phase) 110V - 575V, 50/60Hz - customizable
Applications
  • Printing industry - Screen printing, offset, flexo (inks & coatings on paper, film, packaging)
  • Wood finishing - Clear coats, UV varnishes on MDF, furniture, flooring
  • Electronics manufacturing - PCB conformal coating, component bonding
  • Automotive - Body paint curing, wheel coating
  • Medical devices - UV adhesive bonding of catheters, syringes
  • Converting & tape industry - PSA tape production, film coating
  • Customizable for: 3D printed parts, optical components, beverage can coating
Customization Options
All models support full customization:
  • Curing width - from 6″ to 72″ (152mm to 1830mm)
  • Lamp configuration - single, dual, or multi-lamp arrays
  • Lamp type & wavelength - mercury arc, metal halide, UV LED (365/385/395/405nm) - customizable to match coating chemistry
  • Conveyor type - belt, roller, vacuum, dual-belt
  • Cooling system - forced air, water-cooled, or dual-cool filter
  • Integration - nitrogen inerting, IR pre-heat, light shielding for 3D parts
  • Safety compliance - CE, UL, ATEX - customizable
  • Control interface - Ethernet remote diagnostics, press speed tracking
Key Features
  • Instant curing - liquid-to-solid in seconds, no drying time
  • High peak irradiance - elliptical reflectors deliver 20% higher intensity
  • Energy efficient - uses 5-10 feet of floor space vs. 100-200 feet for thermal ovens
  • Low heat output - UV LED models ideal for heat-sensitive substrates
  • Variable power control - adjust from 20% to 100% to match line speed
  • Lamp life monitoring - UV hour indicator for scheduled replacement
  • Recipe storage - recall curing profiles via HMI
  • Safety interlocks - emergency stop, light shielding, ozone extraction
Support and Services
  • 12 - 24 months warranty (extendable based on model)
  • Project consulting - feasibility analysis and chemistry matching
  • Installation & commissioning - on-site or remote supervision
  • Remote troubleshooting - via WhatsApp, Teams, TeamViewer
  • Spare parts supply - lamps, reflectors, belts stocked for 5+ years
  • Operator training - included for industrial orders
  • Customization engineering support - CAD drawings + PLC code adjustment included
Packing and Shipping
  • Packing: Heavy-duty plywood crate + VCI anti-rust paper + foam padding
  • Lamps - individually wrapped for shock protection
  • Shipping: FOB (Shanghai / Shenzhen / Qingdao) or CIF by sea, air, or rail
  • Lead time: 15 - 45 days based on customization level
Frequently Asked Questions
Q: What is the difference between mercury arc and UV LED curing?
A: Mercury arc lamps offer full UV spectrum and high power. UV LED has lower heat output, longer life (>20,000 hours), instant on/off, and no ozone - customizable to your chemistry and substrate.
Q: Can the UV curing machine handle heat-sensitive substrates like wood or plastic?
A: Yes. UV LED models operate with minimal heat, safe for wood, plastic, and film. We can also customize with cold-mirror technology and IR filtering.
Q: What wavelengths are available?
A: Standard: 365nm, 385nm, 395nm, 405nm. Selection is customizable based on your photoinitiator absorption spectrum.
Q: How is curing width adjusted?
A: Standard widths range from 152mm to 1830mm. We can customize to match your exact substrate width - up to 72″.
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