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Quality Compact Benchtop Spin Coating Machine with Programmable Speed, Data Logging, and Customizable for Small-Batch Pulp Molding factory
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Quality Compact Benchtop Spin Coating Machine with Programmable Speed, Data Logging, and Customizable for Small-Batch Pulp Molding factory
Quality Compact Benchtop Spin Coating Machine with Programmable Speed, Data Logging, and Customizable for Small-Batch Pulp Molding factory
Quality Compact Benchtop Spin Coating Machine with Programmable Speed, Data Logging, and Customizable for Small-Batch Pulp Molding factory
Quality Compact Benchtop Spin Coating Machine with Programmable Speed, Data Logging, and Customizable for Small-Batch Pulp Molding factory
Quality Compact Benchtop Spin Coating Machine with Programmable Speed, Data Logging, and Customizable for Small-Batch Pulp Molding factory
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Compact Benchtop Spin Coating Machine with Programmable Speed, Data Logging, and Customizable for Small-Batch Pulp Molding

Compact Benchtop Spin Coating Machine with Programmable Speed, Data Logging, and Customizable for Small-Batch Pulp Molding
Compact Benchtop Spin Coating Machine with Programmable Speed, Data Logging, and Customizable for Small-Batch Pulp Molding Product Description This precision-engineered single-station spin coating system is specifically designed for applying uniform functional coatings—including waterproof, oil...
Place of Origin:CHINA
Brand Name:OSMANUV
Certification:ISO9001
Model Number:Specification
Minimum Order Quantity:1 Set
Price:Negotiation
Product Custom Attributes
Highlight

Programmable Speed Spin Coating Machine

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Data Logging Pulp Molding Coater

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Customizable Benchtop Spin Coater

Condition:
New
Automatic Grade:
Automatic
Warranty:
1 Year
After-sales Service Provided:
Engineers Available To Service Machinery Overseas,No Overseas Service Provided,Online Support,Field Maintenance And Repair Service
Application:
Food Container
Driven Type:
Electric
Packaging Type:
Wood Packaging
Power:
50W,180W,below15W,5W
Product Description
Compact Benchtop Spin Coating Machine with Programmable Speed, Data Logging, and Customizable for Small-Batch Pulp Molding
Product Description
This precision-engineered single-station spin coating system is specifically designed for applying uniform functional coatings—including waterproof, oil-proof, and heat-resistant barrier coatings—to the internal surfaces of molded pulp products such as meal containers, bowls, plates, trays, and cups.
The machine utilizes advanced spin-coating technology where a molded pulp product is securely held on a custom-engineered fixture within the coating chamber. A precision dispense system applies controlled amounts of coating material, then the fixture rotates at programmable speeds (100-10,000 RPM), using centrifugal force to spread the coating evenly across all complex interior geometries.
Unlike spray coating methods, spin coating delivers complete coverage on intricate 3D shapes while achieving coating transfer efficiency greater than 90%, significantly reducing material waste for high-value barrier materials.
Technical Specifications
Parameter Specification / Range Customization Options
Machine Type Benchtop or Floor-Standing Single Station Fixed
Spin Speed Range 100 - 10,000 RPM (standard) Customizable up to 15,000 RPM
Speed Accuracy ±1% of set value High-precision servo options available
Acceleration 100 - 20,000 RPM/s (programmable) Customizable acceleration profiles
Programmable Steps Up to 10 steps per recipe Fixed
Fixture / Chuck Size Standard up to 200mm diameter Fully Customizable to your product geometry
Fixture Type Vacuum chuck (standard) Customizable holding method
Max. Product Height/Depth Up to 150mm (standard) Customizable chamber depth
Coating Dispense Method Syringe pump / Solenoid valve Customizable dispense system
Max. Coating Viscosity Up to 1,000 cP (standard) Customizable for higher viscosity
Control Interface Digital Touchscreen with recipe storage Customizable software, data logging
Data Logging USB / Ethernet for CSV/PDF export Customizable data acquisition
Power Supply 110V/220V, 50/60Hz (Single Phase) Configurable to local voltage
Footprint (approx.) 400mm × 500mm to 600mm × 700mm Customizable layout
Safety Features Interlocked transparent hood, emergency stop Customizable safety interlocks
Compliance ISO9001 Additional certifications available
Applications
  • R&D and Coating Formulation Development: Testing new water-based, bio-polymer, or barrier coatings on pulp substrates
  • Prototyping & Sample Production: Creating coated samples for customer presentations and field trials
  • Small-Batch Production: Manufacturing limited quantities of specialty or high-value coated pulp products
  • Process Parameter Optimization: Determining optimal spin speed, dispense volume, and acceleration for new product shapes
  • Quality Control & Testing: Evaluating coating performance on finished samples
  • Educational & Research Institutions: Supporting academic research into sustainable packaging
Key Features
  • Precision Spin Control: High-torque brushless motor with ±1% speed accuracy and programmable acceleration
  • R&D-Focused Design: Multi-step recipe programming and data logging capabilities
  • Versatile Fixturing: Customizable vacuum chucks and fixtures for complex 3D pulp shapes
  • Minimal Material Waste: Precise, small-volume dispensing reduces R&D costs
  • Complete Coverage: Effective coating of all internal contours, including deep corners and sidewalls
  • User-Friendly Interface: Intuitive touchscreen HMI with recipe storage
  • Compact Footprint: Benchtop design saves valuable lab or production space
  • Robust & Safe Construction: Safety-interlocked enclosures and emergency stop features
  • Future-Proof Modularity: Modular architecture allows for later upgrades
  • Easy Cleaning: Removable fluid path components simplify cleaning between materials
  • Data Export: USB port or Ethernet connection for comprehensive R&D documentation
Customization Options
  • Custom Fixture Design: Tailored fixtures for your specific pulp molded product geometry
  • Fixture Material: Customizable selection for compatibility with corrosive coatings
  • Dispense System Customization: Choice of dispensing methods including precision syringe pumps
  • Speed Range & Control: Customizable maximum speed up to 15,000 RPM
  • Software & Data Logging: Tailored software features and data export options
  • Chamber & Enclosure: Customizable chamber size for larger products
  • Drying Integration: Customizable integration with optional IR heaters or UV curing
  • Automation Level: From manual lab units to semi-automatic systems
  • System Integration: Customizable I/O interfaces for existing workflows
Support and Services
  • Pre-Sales Technical Consultation: Analysis of your specific product samples and requirements
  • Sample Testing: Process development and demonstration in our application lab
  • Fixture Design Assistance: Engineering team support for creating perfect holding solutions
  • Installation & Commissioning: Detailed setup support and on-site commissioning available
  • Comprehensive Training: Operator training covering machine operation and maintenance
  • Warranty: 12-24 month comprehensive warranty with extended options
  • Remote Support: 24/7 online technical support via phone, email, or video call
  • Lifetime Support: Technical assistance for the lifetime of the equipment
Packing and Shipping
  • Packing: Securely packed in foam-insulated cardboard or reinforced export wooden crate
  • Included Accessories: All necessary cables, tools, consumables starter kit, and documentation
  • Standard Lead Time: 15-25 working days for standard models
  • Custom Lead Time: 25-35 working days for customized systems
  • Shipping: Worldwide shipping via sea freight with FOB/CIF terms available
  • Documentation: Complete commercial and technical documentation provided
Frequently Asked Questions
Q1:Can this single-station spin coater handle irregularly shaped pulp molded products like deep bowls or complex trays?
Yes, absolutely. This is its primary function. The key is a customized vacuum fixture designed specifically to hold your unique 3D mold geometry securely during high-speed rotation. The spin coating process effectively coats all internal contours, including deep corners and sidewalls.
Q2:What is the typical coating thickness range achievable?
Coating thickness depends on several factors including material viscosity, spin speed, and solids content. Typically, the system can achieve uniform films from 1 to 50 microns. Process development using this machine will determine the exact parameters required for your target thickness.
Q3:How do I clean the system between different coating materials?
The fluid path is designed for easy cleaning. The dispense system uses disposable or easily cleanable components, and the fixture/chuck surface is wipe-clean. Detailed cleaning procedures are outlined in the user manual.
Q4:Is the machine suitable for water-based bio-polymer coatings?
Absolutely. The system is compatible with a wide range of coatings including water-based, solvent-based, and bio-polymer formulations. For water-based coatings, controlling drying speed is an important part of the process development.
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