High-Throughput Dual-Station Spin Coater with Customizable Speed up to 10,000 rpm and Independent Station Control
Dual-station spin coater with customizable speed
,High-throughput spin coater with independent control
,Pulp molding coating machine with 10 000 rpm
This customizable dual-station spin coater is a high-performance coating system engineered for laboratories and production facilities requiring high throughput, efficiency, and process repeatability. Available in research, industrial production, and cleanroom-compatible configurations.
The system is fully customizable in chuck size, spin speed range, number of program steps, and dispensing method. Two independent stations allow simultaneous or alternating operation—one station can coat while the other is being loaded/unloaded, dramatically increasing productivity. Each station operates with independent programmable controls, enabling coating of different materials or substrates under optimized conditions without cross-contamination.
Spin coating is a preferred method for producing uniform thin films because it provides a low-cost but effective way to precisely control the deposition process. The system is ideal for photoresist coating, sol-gel deposition, barrier layer applications in semiconductor, MEMS, optics, and printed electronics industries.
| Parameter | Research & Pilot Model | Industrial Production Model | Cleanroom/Glovebox Model |
|---|---|---|---|
| Number of stations | 2 independent | 2 independent (customizable up to 4) | 2 independent |
| Spin speed range (customizable) | 300 - 10,000 rpm | 100 - 3,000 rpm (customizable up to 15,000) | 500 - 8,000 rpm |
| Speed accuracy | ±1 rpm | ±1 rpm (servo) | ±3% |
| Acceleration control | Programmable multi-step | Programmable multi-step | PID regulated |
| Substrate size (customizable) | Up to 200 mm (8") per station | Up to 450 mm (18") - customizable | Up to 200 mm (8") per station |
| Programmable stages | Up to 10 steps per station | Recipe-based (unlimited) | 5 steps per station |
| Vacuum system | Independent pump per station | Independent high-flow pump | Shared + solenoid valves |
| Dispense system (customizable) | Manual syringe / nozzle | Servo-driven automated dosing | Semi-auto metering pump |
| Control interface | Dual 7-inch touchscreens | PLC + HMI with data logging | PLC + HMI touchscreen |
| Enclosure material | Stainless steel / PTFE | Chemical-resistant coating | Stainless steel + anti-corrosion |
| Power supply (customizable) | AC 110/220V, 50/60Hz | AC 380V, 50/60Hz (customizable) | AC 220V, 50/60Hz |
| Dimensions | ~700×400×300 mm | Customizable | 650×750×1620 mm |
| Weight | ~28 kg | Customizable | ~120 kg |
- Semiconductor & MEMS: Photoresist coating on silicon wafers, MEMS devices
- Optoelectronics: Thin-film deposition for LEDs, solar cells, flat panel displays
- Materials science: Sol-gel, polymer, and nanocomposite coatings
- Biomedical: Bio-sensor and microfluidic device fabrication
- Printed electronics: Conductive ink deposition on flexible substrates
- Packaging: Barrier coating on pulp-molded tableware and food containers
- Perovskite & renewable energy: Thin-film perovskite solar cell preparation
This dual-station spin coater is highly customizable to meet your specific application requirements:
- Chuck design & size: Custom-machined vacuum chucks for substrates from 10mm to 450mm
- Spin speed range: Extendable up to 15,000 rpm for ultra-thin film applications
- Number of stations: Expandable to 3 or 4 stations for multi-batch processing
- Dispense system: Manual, semi-auto, or fully automated with servo-controlled pumps
- Environmental control: Cleanroom (Class 10-100,000), inert gas purge, humidity control
- Thermal integration: Built-in hot plate (up to 300°C) or UV curing module
- Automation: Robotic loading/unloading, conveyor integration, batch processing
- Enclosure material: Solvent-resistant PTFE, stainless steel, or explosion-proof design
- Programming: Dual independent recipe control per station
- Safety: Lid interlock, emergency stop on each station
- Dual-station throughput: Two stations operate independently - coat and load simultaneously, doubling productivity compared to single-station units
- Independent recipe control: Each station runs different materials or spin parameters concurrently
- High precision: Brushless DC or servo motor with ±1 rpm stability for exceptional uniformity
- Chemical-resistant chamber: Stainless steel construction with solvent-resistant coating for cleanroom compatibility
- Safety interlocks: Lid interlock and emergency stop on each station
- Data traceability: Recipe storage, real-time monitoring, USB/Ethernet export (optional)
- Material efficiency: Spin coating offers >90% material transfer efficiency
- Low maintenance: Vibration-free design with sealed bearings
- Compact footprint: Dual design saves space while doubling efficiency
- Free process consulting and material testing - send us your substrates
- Custom fixture design and engineering services
- On-site installation and commissioning (customizable support packages)
- Operator training program included
- Remote troubleshooting via video call or IoT monitoring (customizable)
- 12-month warranty on components
- Spare parts availability from regional warehouses (chucks, pumps, motors)
- Lifetime technical support via phone, email, or chat
- Packing: Anti-static foam + reinforced wooden case (with desiccant for moisture-sensitive components)
- Standard model lead time: 15-30 days after order confirmation
- Custom configuration lead time: 30-45 days (longer for custom chucks or automation integration)
- Shipping: FOB Shanghai / CIF by sea, air, or rail
- Customizable: Export crating, custom labeling, destination port documentation