Compact Tabletop UV Curing Oven with Forced Air Cooling and Customizable Modular Design for Laboratory Use
compact tabletop UV curing oven
,UV curing oven with forced air cooling
,modular UV curing oven for laboratory
This customizable UV102 curing system utilizes dual 1KW UV lamps to initiate photopolymerization, instantly curing UV-curable inks, adhesives, and coatings on various substrates. Available in standard lab/pilot, process-customized, and R&D flexible configurations.
The UV102 is a compact tabletop curing system designed specifically for experimental research and small-batch production. It features a PTFE conveyor belt with stepless speed adjustment (0-10 m/min), forced air cooling to prevent substrate deformation, and independent lamp control for operational flexibility.
Working principle: UV light (365nm peak wavelength) activates photoinitiators in the coating/adhesive, generating free radicals that trigger polymerization, converting liquid materials to solid state in seconds.
| Parameter | Standard UV102 Model | Customizable Process Model | R&D Flexible Model |
|---|---|---|---|
| UV lamp configuration | 2 lamps × 1kW | 1-2 lamps (customizable) | 2 lamps × 1kW |
| UV peak wavelength | 365 nm | 365 nm / Custom | 365 nm |
| Total power | 2.1 kW | Customizable | 2.1 kW |
| Power supply | AC220V 50/60Hz | AC220V / AC110V / Custom | AC220V 50Hz |
| Conveyor speed | 0 - 10 m/min (stepless) | 0 - 10 m/min / Custom | 0 - 10 m/min |
| Effective curing width | 300 mm (standard) | Customizable | 300 mm |
| Effective irradiation area | 300 × 400 mm | Customizable | 300 × 400 mm |
| Belt material | PTFE / Stainless steel | PTFE / Stainless steel / Custom | PTFE (standard) |
| Belt width | 335 mm | Customizable | 335 mm |
| Cooling method | Forced air | Forced air / Water-cooled / Custom | Forced air |
| Penetration intensity | 125 W/cm² | Customizable | 125 W/cm² |
| Dimensions | 1200 × 460 × 430 mm | Customizable | 1200 × 460 × 430 mm |
| Weight | 100 - 150 kg | Customizable | ~100 kg |
| Typical application | Lab, pilot production | Small-batch production | R&D, material testing |
- Printing industry: Screen printing, pad printing, offset - UV ink curing on paper, film, labels
- Adhesive bonding: Circuit board CHIP component bonding, glass bonding, electronic component assembly, LCD encapsulation, terminal sealing
- Coating applications: Metal plating, wood surface coating, paper UV varnishing, plastic flooring, PU synthetic leather, optical fiber coating, furniture, automotive interior parts, fishing rods, golf shafts
- Electronics manufacturing: PCB UV ink curing, component coating
- 3D printing: Post-curing of UV-curable 3D printed parts
- Decorative casting: Decorative containers, buttons, brooches, hair clips
- R&D laboratories: Material testing, formulation development, process validation
- Compact design: Tabletop footprint (1200×460×430mm) saves valuable laboratory or production space
- Dual independent lamps: Each lamp system separately controlled - flexible operation for different coating requirements
- Stepless speed control: 0-10 m/min variable conveyor speed - precise process optimization
- Forced air cooling: Prevents substrate deformation and extends lamp life
- PTFE conveyor belt: Non-stick, heat-resistant - ideal for adhesive applications
- Belt anti-offset device: Ensures smooth, continuous operation
- 365nm peak wavelength: Effective for most UV-curable formulations (inks, adhesives, coatings)
- Quick curing: Instant photopolymerization - high efficiency for lab and small-batch production
- Electrostatic painted finish: Corrosion-resistant, durable construction
- Easy integration: Can be connected with upstream/downstream equipment for production line use
This UV102 curing system is highly customizable to meet your specific production requirements:
- Lamp configuration: 1 lamp or 2 lamps - customizable based on curing speed and coating thickness
- Conveyor belt width: Standard 335mm; customizable widths available
- Conveyor belt material: PTFE (standard) or stainless steel mesh - customizable for different substrates
- Power supply: AC220V / AC110V - customizable to local electrical standards
- Dimensions: Standard 1200×460×430mm; customizable for specific workspace constraints
- Cooling system: Forced air standard; water-cooled option available for heat-sensitive applications - customizable
- Control system: Manual lamp control / PLC + HMI - customizable
- Exhaust configuration: Rear exhaust / Top exhaust - customizable
- Safety features: UV shielding, interlocks, emergency stop - customizable
- Frame finish: Custom RAL color available
- Free process consultation - send your substrate and coating for curing trials
- Custom layout design for your production floor
- On-site installation and commissioning (customizable support packages)
- Operator training program included
- Remote troubleshooting via video call or online support
- 12-month warranty on mechanical components (consumables: UV lamps excluded)
- Spare parts availability from regional warehouses (lamps, belts, cooling fans)
- Lamp replacement service
- Lifetime technical support via phone, email, or chat
- Packing: Anti-rust film + reinforced wooden case (with foam padding for sensitive components - control panel, UV lamps)
- Standard model lead time: 7-15 days after order confirmation
- Custom configuration lead time: 15-30 days (longer for custom widths or multi-lamp configurations)
- Shipping: FOB Shanghai / CIF by sea, air, or rail
- Customizable: Export crating, custom labeling, destination port documentation