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Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production
Product Details:
| Brand Name: | OSMANUV |
| Model Number: | OSM-XT-500 |
| Document: | CE-six station spin machin...ne.pdf |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~40 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Coating Durability: | High Durability | Customization Option: | Customizable |
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| Drying Method: | IR Curing | Coating Precision: | High Precision |
| Coating Area: | Pulp Molded Product Inside | Ink Type: | Quick Drying |
| Machinery Test Report: | Provided | Coating Automation: | High Automation |
| Highlight: | compact programmable spin coating system,6-station pulp molding coater,R&D spin coating machine |
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Product Description
Compact 6-Station Programmable Spin Coating System for R&D and Small-Batch Pulp Tableware Production
Production Line Composition
This compact, modular system features:
- Manual/Semi-Auto Loading Station: Flexible product presentation for R&D and pilot projects
- 6-Station Programmable Spin Coating Chamber: The core unit with customizable spin profiles for each station
- 6-Axis Programmable Motion System: Allows complex coating path programming for varied product geometries
- Compact Rapid Drying Oven: Energy-efficient oven with adjustable temperature zones
- Centralized Control Unit: PLC-based system with intuitive HMI and recipe memory for storing multiple custom coating programs
Product Description
This Compact 6-Station Programmable Spin Coating System is a versatile and space-saving solution perfect for R&D, pilot projects, and small to medium-batch production of coated molded pulp tableware. It allows for rapid prototyping and application of various functional coatings (waterproof, oil-proof, heat-resistant barriers) to diverse pulp molded samples with high precision.
The machine enables manufacturers to test and perfect uniform, high-performance coatings with exceptional control and repeatability, serving as a vital bridge between lab-scale concept and full-scale production. Custom-engineered fixtures ensure secure product holding during the spin coating process for consistent 360-degree internal coverage.
Technical Parameters
| Parameter | Specification / Description |
|---|---|
| Model | PML-SC-6 (Compact R&D Series) |
| Number of Work Stations | 6 Positions (Programmable Indexing) |
| Coating Accuracy | ±1.0% |
| Production Capacity | 5-15 cycles/min (Adjustable for R&D flexibility) |
| Coating Application Method | Programmable Precision Spray / Rotary Spin Coating |
| Compatible Coating Types | Water-based dispersions, bio-based barriers (PLA, PHA), PFAS-free solutions, test formulations |
| Drying / Curing Method | Compact IR or Convection Oven with Adjustable Temperature (RT - 120°C) |
| Control System | Microprocessor with Recipe Memory; saves and loads multiple coating programs |
| Power Supply | 220V / 50Hz/60Hz (Customizable for regional standards) |
| Air Pressure | 0.5-0.7 MPa |
| Machine Footprint (L×W×H) | Highly customizable; compact layout available (approx. 5m × 2m × 1.8m for standard configuration) |
Application
Suited for laboratories, startups, and manufacturers producing a wide variety of molded pulp tableware products requiring tailored coating solutions:
- Coating formulation R&D: Testing bio-based coatings, PFAS-free oil barriers, and waterproof agents on pulp molded substrates
- Process parameter optimization: Determining ideal spray volume, rotation speed, and drying conditions for full-scale production
- Small-batch production: Manufacturing limited runs of specially coated, high-value, or prototype tableware
- Quality control testing: Verifying coating performance and consistency before committing to large production orders
Customization
This system is highly customizable for R&D and small-batch production needs. Customization options include:
- Various spin head designs and fixture types (vacuum chuck, mechanical clamp, custom-machined nests)
- Software for complex coating recipes and test protocols
- Integration with different drying or curing technologies (IR, UV-LED, NIR, hot air)
- Tailored product holders designed to hold your specific tableware shapes (bowls, plates, trays, cups)
- Modular layout adaptable to available lab or production space
- Data logging capability for process parameter recording and quality traceability
Features
- Flexibility: Easy-to-change programs and fixtures make it ideal for R&D and small batches of different products
- Compact Design: Saves valuable floor space in smaller production or lab areas
- User-Friendly: Simple interface allows for quick setup and operation with minimal training
- Precision Coating: Ensures consistent, thin, and uniform film on complex 3D geometries
- Rapid Drying Cycle: Integrated drying oven speeds up the R&D process
- Durable & Low Maintenance: Built with industrial-grade components for reliable performance
Support and Services
- Installation Manual & Video Support: Detailed documentation and online training resources
- Online Training: Remote training for operators and maintenance personnel
- Optional On-Site Commissioning: Professional installation and setup support available
- Application Development Support: Assistance with coating formulation integration and parameter optimization
- Technical Hotline: Responsive remote technical support
Packing and Shipping
- Packaging: Shipped as one main crate with several smaller boxes; standard export wooden case packaging ensures safety for all shipping methods
- Shipping: Worldwide shipping available with flexible logistics options
- Delivery Time: 30-45 days depending on customization requirements
Frequently Asked Questions
Q: Is this machine suitable for testing new coating formulas?
A: Absolutely. Its programmable nature and customizable parameters make it an ideal platform for R&D and coating formulation testing.
Q: How difficult is it to change the product setup?
A: Very simple. The mechanical fixtures are designed for quick release, and product profiles can be saved and recalled from the control system.
Q: Can this system be scaled up to full production later?
A: Yes. Process parameters optimized on this R&D system can be directly transferred to our high-output production lines for seamless scale-up.
Q: What types of coatings can be tested on this system?
A: The system is compatible with water-based dispersions, bio-based barriers (PLA, PHA), PFAS-free solutions, and various test formulations. Customization options are available for specific coating viscosities and curing requirements.
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