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High-Output Rotary Spin Coating Line for Molded Pulp Industrial Packaging Interior Coating
Product Details:
| Place of Origin: | China |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-PT-1320 |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~40 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Coating Reliability: | High Reliability | Coating Way: | Spray Coating |
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| Sercive: | Engineer Are Avaliable To Work Overseas | Condition: | Now |
| Drying Time: | Adjustable | Coating Width: | 1320 Mm |
| Lamps Type: | IR Lamp | Machine Model: | ZP-1300# |
| Highlight: | rotary spin coating line for pulp molding,industrial packaging interior coating machine,high-output pulp molding coating equipment |
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Product Description
High-Output Rotary Spin Coating Line for Molded Pulp Industrial Packaging Interior Coating
This 24-Station Rotary Spin Coating Line is engineered for high-volume, precision application of internal barrier coatings on molded pulp industrial packaging such as electronics protective inserts, automotive component trays, industrial pallets, and heavy-duty packaging containers.
Production Line Composition
- Automatic Feeding System: Syncs with upstream molding press to automatically load unfinished molded pulp products onto the line
- 24-Station Rotary Indexing Table: Precision-engineered core assembly with machined nests for consistent part holding and indexing
- Precision Dosing & Spin Coating Units: Servo-controlled dosing pumps and high-speed spindles for accurate coating application
- Integrated Drying/Curing Tunnel: Conveyorized multi-zone tunnel with IR and forced hot air for solvent evaporation and film curing
- Centralized PLC Control Cabinet & HMI: Touchscreen interface for complete parameter control and production monitoring
- Automatic Unloading & Stacking Unit: Organized collection and stacking of finished coated products
Technical Parameters
| Parameter | Specification / Description |
|---|---|
| Number of Work Stations | 24 positions (rotary indexing) |
| Production Capacity | 15-35 cycles/min (360-840 pcs/hr, customizable by part size and drying time) |
| Coating Application Method | Precision metering pump + high-speed spin coating |
| Compatible Coating Types | Water-based dispersions, bio-based barriers (PLA, PHA), PFAS-free solutions |
| Coating Weight / Thickness | Adjustable, typical range: 5-25 gsm (dry); uniformity >95% |
| Drying / Curing Method | Integrated multi-stage tunnel (IR + forced hot air) |
| Control System | PLC with touchscreen HMI, recipe management, data logging |
| Power Supply | 380V / 50Hz / 3-phase (configurable to regional standards) |
| Machine Footprint (L×W×H) | Customizable to factory space (approx. 12m × 2.5m × 2.2m for standard configuration) |
| Applicable Product Dimensions | Customizable fixture design to accommodate diverse product sizes |
Applications
Ideal for applying internal barrier coatings to molded pulp industrial packaging across multiple sectors:
- Electronics packaging: Protective inserts for smartphones, laptops, tablets, home appliances, gaming consoles
- Industrial products and automotive parts: Sturdy transport trays and custom inserts for heavy components
- Cosmetic packaging: Specialty inserts requiring aesthetic and protective finishes
- Furniture components: Shaped packaging elements for furniture protection during transit
Customization Options
The line configuration is fully customizable to fit specific factory space, production volume, and product geometry requirements:
- Adjustable number of stations based on production needs
- Custom-engineered fixtures for unique product shapes
- Tailored coating thickness and application parameters
- Additional features such as pre-treatment zone, quality inspection station, or robotic stacking
- Coating colors and textures can be customized for branding or product differentiation
Key Features
- Precision Coating: Ensures uniform, pinhole-free internal coatings on complex 3D geometries
- High Production Output: 24-station design enables continuous high-volume operation
- Energy-Efficient Drying: Multi-zone tunnel with staged heating reduces energy consumption
- Stainless Steel Construction: Provides durability and corrosion resistance for industrial environments
- PLC Control System: Centralized operation with easy parameter adjustment and recipe storage
Support and Services
- Installation & Commissioning: On-site support for installation and line integration
- Training Programs: Comprehensive operator and maintenance training
- Maintenance Support: Regular maintenance guidance and troubleshooting
- Technical Assistance: Responsive remote and on-site technical support
- Spare Parts Availability: Lifetime supply of genuine spare parts
Packing and Shipping
- Packaging: High-quality wooden box packaging with shock-proof materials to prevent shipping damage
- Shipping: Worldwide shipping available; flexible logistics options including sea, air, and land freight
- Delivery Time: 30-60 days depending on customization complexity and destination
Frequently Asked Questions
Q: Can the coating thickness be customized for different products?
A: Yes, the coating thickness is fully adjustable via PLC-controlled parameters, typically ranging from 5 to 25 gsm dry weight, to meet specific product requirements.
Q: Is this production line compatible with PFAS-free coating materials?
A: Yes, the system is specifically designed to handle PFAS-free, water-based, and bio-based barrier coatings in compliance with global environmental regulations.
Q: What is the typical lead time for a customized production line?
A: Standard delivery time is 30-45 days for a non-customized line. Customized configurations may require 45-60 days depending on engineering complexity.
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