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High-Precision Customizable Spin Coating Machine for Internal Coating of Pulp Molding - Laboratory Small-Scale Production Line
Product Details:
| Place of Origin: | China |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-XT-450T |
| Document: | CE-Single station spin caot...ne.pdf |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~45 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Power Consumption: | Approximately 5-15 KW Depending On Configuration | Function: | Plastic Cup Quick Dryer |
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| Main Motor Power: | 1.5KW | Paint Useage Pertage: | 100% |
| Dry Way: | IR Lamp | Drying Time: | Adjustable |
| Application: | Pulp Molding Products Surface Coating | Burner: | Original Riello Burner; 2 Sets |
| Highlight: | customizable pulp molding coating machine,high-precision spin coating machine,laboratory small-scale coating production line |
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Product Description
High-Precision Customizable Spin Coating Machine for Internal Coating of Pulp Molding - Laboratory Small-Scale Production Line
Product Overview
This multi-function laboratory coater is the ultimate tool for comprehensive coating process development. It allows researchers to not only apply coatings with high precision but also to test and optimize the subsequent drying and curing stages under controlled conditions. It is ideal for tackling complex coating challenges that require integrated solution development.
Production Line Composition
An all-in-one R&D workstation that integrates a precision spin coater, a programmable dispensing unit, and multiple curing options (hot air, IR, and optional UV lamp) within a single compact frame.
- Main Machine (Spin Coating Unit + Precision Control System)
- Raw Material Supply Device (Coating Material Storage Tank + Quantitative Delivery Pump)
- Sample Fixing Fixture (Compatible with Different Sizes of Pulp Molding Products)
- Drying & Curing Module (Low/High Temperature Optional)
- Waste Recovery System (Environmentally Friendly Waste Liquid Collection Device)
- Operation Console (Touchscreen + Manual Emergency Button)
Technical Parameters
| Parameter | Specification |
|---|---|
| Model | MFC-Lab Series |
| Coating Methods | Spin Coating, Optional Spray/Dip (Customizable) |
| Integrated Curing | Hot Plate, IR Heater, Optional UV Lamp (Customizable) |
| Spin Speed Range | 100 - 8000 RPM |
| Temperature Control | Ambient to 200°C (for hot plate) |
| Control & Data Logging | Advanced PC Software or Industrial Touch Panel |
| Power Supply | 220V / 50-60Hz |
| Modularity | Highly modular design for flexible customization |
| Coating Material Type | Water-based/oil-based coatings, wax emulsions, biodegradable polymers (e.g., PHA, chitosan) |
| Customizable Coating Thickness | 5-100 μm (adjustable in 1 μm increments) |
| Spin Speed Range | 500-5000 rpm (stepless speed regulation) |
| Spin Time Control | 1-120 seconds (customizable setting) |
| Sample Size Compatibility | Diameter: 50-300 mm; Height: 20-150 mm (customizable fixtures for special sizes) |
| Drying Temperature Range | 30-120℃ (customizable temperature curve) |
| Power Consumption | ≤1.5 kW |
| Machine Dimension (L×W×H) | 600×500×800 mm (compact design) |
| Net Weight | ≈45 kg |
| Control Mode | Touchscreen + manual operation |
| Working Environment | Temperature: 10-35℃; Humidity: ≤80% RH |
Applications
- Advanced R&D for complex coating and curing processes
- Investigating the interaction between different coating methods and pulp substrates
- Troubleshooting production line coating issues at a lab scale
- High-level academic and corporate research
- R&D laboratories for pulp molding materials (coating process optimization, material performance testing)
- Small-batch production of high-end pulp molding products (oil-resistant food containers, waterproof industrial packaging)
- Customized coating processing of special-shaped pulp molding products (e.g., cup holders, tray inserts, medical packaging)
- Quality inspection of pulp molding coatings (uniformity, adhesion, barrier performance testing)
Customization Options
This system is the most customizable option, designed as a platform. We can work with you to customize the integration of specific coating heads (spray, dip), sensors (thickness, temperature), and curing technologies to perfectly match your research objectives.
- Coating Thickness Customization: Support precise adjustment of coating thickness according to product requirements (minimum 1 μm increment)
- Fixture Customization: Design and manufacture special fixtures for non-standard size pulp molding products (e.g., irregular shapes, large diameters)
- Process Parameter Customization: Customize spin speed curves, drying temperature programs, and coating time to match specific coating materials
- Power Supply Customization: Adapt to different regional power standards (AC 220V/50Hz, AC 110V/60Hz, etc.)
- Additional Function Customization: Optional automatic feeding system, online thickness monitoring, or data logging module (customizable based on customer needs)
Key Features
- All-in-One Platform: Combines coating application and curing in one device, streamlining R&D
- Multiple Coating & Curing Methods: Offers unparalleled flexibility for process exploration
- Advanced Control & Monitoring: PC software allows for complex programming and detailed data acquisition
- Future-Proof Design: Modular architecture allows for adding new capabilities as your research evolves
- Expert-Oriented: Designed for users who need maximum control over every process variable
- High Uniformity: Spin-coating technology ensures consistent internal coating thickness without leakage or unevenness
- Strong Customizability: Flexible adjustment of key parameters and customizable fixtures to meet diverse application needs
- Efficient & Energy-Saving: Fast coating and drying process, low power consumption, and high production efficiency
- Easy Operation: Intuitive touchscreen control, simple parameter setting, and no requirement for professional technical background
- Environmental Protection: Equipped with a waste liquid recovery system to minimize environmental pollution
- Stable Performance: High-precision motor and temperature control system guarantee long-term reliable operation
Support and Services
We provide dedicated application engineering support to help you configure the ideal system, extensive on-site or virtual training, and joint process development assistance.
- Provide detailed operation manuals, technical specification documents, and video training materials
- Offer a 1-year warranty for the entire machine (excluding consumables) and lifelong maintenance support
- Deploy a professional technical team to provide 24/7 online and on-site troubleshooting services
- Supply original spare parts and customized accessories for long-term cooperation
- Deliver free technical consultation for coating process optimization and material selection
Packing and Shipping
The fully integrated system is shipped in a custom-designed, shock-absorbing wooden crate with dedicated compartments for each sensitive component.
- Packing: The machine is packed in a wooden case with EPE foam lining to prevent collision and damage during transportation. All accessories (fixtures, power cables, tools) are individually packed in waterproof bags.
- Shipping: Support sea freight, air freight, or international express (DHL/FedEx/UPS/TNT) based on customer requirements. Provide complete shipping documents (commercial invoice, packing list, CO, etc.) for smooth customs clearance.
- Delivery Time: 7-15 working days after payment (15-30 working days for customized products).
Frequently Asked Questions
Q: Can we simulate our production line's multi-stage drying process on this machine?
A: Yes, the programmable curing modules allow you to create complex time-temperature profiles, making it an excellent tool for process simulation and optimization.
Q: How does the data logging work?
A: The software records key parameters (spin speed, temperature, process time) for each run, which can be exported for analysis and reporting.
Q: We have a very specific research need. Can you modify the base machine?
A: Absolutely. Our core competency is providing customized R&D solutions. We frequently engineer special fixtures, integrate third-party sensors, or develop unique software features to meet specific research challenges.
Q1: Can this machine be used for both water-based and oil-based coatings?
A1: Yes, it supports water-based, oil-based coatings, and biodegradable polymers (e.g., PHA, chitosan). We also offer customized solutions for special coating materials.
Q2: What is the maximum customizable coating thickness?
A2: The standard customizable range is 5-100 μm. For thicker coatings (up to 200 μm), please inform us in advance for technical modifications.
Q3: Is the fixture compatible with irregularly shaped pulp molding products?
A3: Yes, we provide fixture customization services. Simply provide the 3D drawing or physical sample of the product, and we will design a matching fixture.
Q4: How long is the delivery time for customized products?
A4: Standard products have a delivery time of 7-15 working days. For customized products (e.g., special fixtures, additional functions), the delivery time is 15-30 working days depending on the complexity of customization.
Q5: Do you provide on-site installation and training?
A5: Yes, we can arrange professional engineers for on-site installation, commissioning, and operation training (service fees and travel expenses are borne by the customer). Free online training is also available for remote cooperation.
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