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Fully Automatic Roll-to-Plate Imprinting Line for High-Throughput Nanoimprint Lithography with Customizable Pressure
Product Details:
| Place of Origin: | CHINA |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | Specification |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | WOOD PACKAGING |
| Delivery Time: | 30-45days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Coating Speed: | High Speed | Rubber Diameter: | 100mm |
|---|---|---|---|
| Packing: | Standard Wooden Case | Working Width: | 600/1000/1300 |
| Dosing Roller: | 164mm*1450mm | Power: | 45Kw |
| Roller Qty: | 2 Pcs | Electric Box: | Independent Electric Box |
| Highlight: | fully automatic nanoimprint lithography machine,roll-to-plate UV coating machine,customizable pressure imprinting line |
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Product Description
FULLY AUTOMATIC ROLL-TO-PLATE IMPRINTING LINE – HIGH-VOLUME NANOIMPRINT LITHOGRAPHY FOR OPTICS & DISPLAY
Product Overview
This imprinting production line is designed for high-throughput, high-resolution replication of micro/nanostructures using UV nanoimprint lithography (NIL) or thermal imprinting. It supports rigid substrates (silicon, glass, metal) and flexible films (PET, PI, PEN). The system integrates coating, alignment, imprinting, curing, and demolding. Imprinting pressure, temperature, UV dose, and number of stations are fully customizable for various resin systems and pattern sizes.
Technical Specifications
| Parameter | Standard Value / Range | Customization Option |
|---|---|---|
| Imprint technology | UV-NIL / Thermal NIL | Hybrid UV+thermal customizable |
| Max substrate size | 300 mm × 300 mm (square) / 8″ wafer | Customizable up to 500 ×500 mm |
| Imprint pressure | 0.5 - 10 bar | Customizable up to 50 bar |
| Temperature range (thermal) | RT - 200°C | Customizable up to 350 °C |
| UV intensity | 50 - 500 mW/cm² | Customizable wavelength & intensity |
| Alignment accuracy | ± 5 μm (std) / ± 0.5 μm (high-precision) | Customizable optical alignment |
| Production throughput | 60 - 120 substrates/hour | Depends on customizable cycle time |
| Imprint area uniformity | ≥ 95% | Customizable multi-zone pressure control |
| Power supply | AC 400V / 50Hz (3-phase) | Customizable to 480V / 60Hz |
Applications
- Diffractive optical elements (DOE) & metalenses
- Augmented reality (AR) / virtual reality (VR) waveguide manufacturing
- Anti-reflective (AR) & hydrophobic surfaces
- Biomedical microfluidic devices
- Flexible electronics & printed sensors
- Customizable for large-area display optical films
Customization Options
We provide full production line customization including:
- Number of imprint stations (single‑stage to multi‑step)
- Substrate transfer method (robot, conveyor, roll-to-roll)
- Resin dispensing type (spin, slot-die, spray - customizable)
- Imprint stamp (soft PDMS, hard quartz, Ni shim) - customizable stamp docking
- Cleanroom integration (ISO 5 to ISO 8 - customizable)
- Factory automation interface (SECS/GEM, OPC UA - customizable)
Key Features
- High residual layer uniformity < ± 5%
- Low imprint force option for fragile stamps
- Real‑time force & temperature feedback control
- Automatic stamp cleaning cycle (customizable interval)
- Recipe‑based operation with barcode or RFID tracking
- Customizable safety enclosure & light curtains
Support and Services
- Global remote diagnostics (VPN / secure tunnel)
- On‑site commissioning & operator training (up to 5 days included)
- Process transfer support - resin & stamp supplier matching
- Customizable maintenance contract (quarterly / semi‑annual)
- 24‑month warranty on imprinting chamber & actuators
Packing and Shipping
- Anti‑vibration crate with humidity control
- Vacuum‑sealed desiccant bags for critical optics
- Shipping: FOB or CIF - customizable pallet labeling & export packaging
- Lead time: standard 6 weeks, customized lines 10 -14 weeks
Frequently Asked Questions
Q1: Can I imprint 3D multi‑level structures?
A: Yes - multi‑step imprinting with alignment is customizable.
Q2: Does it support roll‑to‑roll?
A: The standard is roll‑to‑plate; full R2R configuration is customizable.
Q3: Can I use my own UV resin?
A: Yes - UV intensity, exposure time and atmosphere (N₂ purge) are programmable and customizable.
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