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Compact High-Grade Excimer Roller Coating & Curing Line for Skin-Soft Panels
Product Details:
| Place of Origin: | China |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-GH-1320 |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~40 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Machinery Test Report: | Provided | Controlsystem: | PLC Touch Screen |
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| Coating Area: | Large Area | Coating Automation: | High Automation |
| Coating Durability: | High Durability | Effective Dry Width: | 200mm |
| Collection Stack Height: | 1000mm | Package: | Wooden Case |
| Highlight: | compact excimer roller coating line,UV curing machine for skin-soft panels,high-grade excimer coating machine |
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Product Description
Compact High-Grade Excimer Roller Coating & Curing Line for Skin-Soft Panels
This compact excimer roller coating and curing line is specifically designed for high-grade, small-to-medium batch production of skin-soft panels, delivering premium tactile finishes with space-efficient operation.
Production Line Composition
- Dust Cleaning Unit: Single or double-sided brush and vacuum cleaning station
- Precision Roller Coating Machine: High-precision coating head with dosing and applicator rollers
- Infrared Leveling Zone: 3-6 meter IR flow leveling section
- Multi-Lamp Nano Excimer UV System: Integrated excimer lamp unit for surface polymerization
- Oxygen Monitoring & Nitrogen Purge System: Real-time O₂ sensor with automated nitrogen regulation
- Mercury UV Final Curing Unit: Broadband mercury lamp array for full-depth curing
- PLC Control System: User-friendly touchscreen interface with recipe storage
- Cooling/Aging Zone: Optional forced-air cooling section
- Automatic Stacking Unit: Outfeed collection system for finished panels
Technical Parameters
| Parameter | Specification / Description |
|---|---|
| Model Designation | Compact Series - Fully customizable |
| System Type | Roller coating + excimer UV + mercury UV curing |
| Excimer Wavelength | 172nm (primary) / 186-254nm (compatible with edge banding) |
| Working Width | 600 / 1100 / 1320 mm (customizable) |
| Working Thickness Range | 2 - 50 mm (3 - 30 mm for decorative panels) |
| Minimum Panel Length | 300 mm (350 mm for panels 10-30mm thick) |
| Conveyor Speed | 0 - 20 m/min (stepless adjustable via VFD) |
| Coating Method | Single or double roller coating (customizable) |
| Number of Coating Heads | 1 - 2 (customizable) |
| Applicator Roller Diameter | Φ200 / Φ250 mm (customizable) |
| Dosing Roller Diameter | Φ123 / Φ150 mm (customizable) |
| Infrared Leveling Length | 3 - 6 meters (customizable) |
| Coating Thickness (Wet) | Adjustable: 0.01 - 2.0 mm |
| Finished Gloss Level (60°) | As low as 2-5 GU (ultra-matte) |
| Surface Hardness | Pencil hardness 1H - 3H (coating formulation dependent) |
| Anti-Fingerprint Performance | Excellent - fingerprints shed rapidly |
| Scratch Resistance | Superior to standard matte UV coatings |
| Total Installed Power | 35 - 80 kW (depending on configuration) |
| Power Supply | 380V / 50Hz / 3-phase (configurable to 220V / 60Hz) |
| Compressed Air Pressure | 0.4 - 0.7 MPa |
| Machine Footprint (L×W×H) | Compact design: approx. 8,000-15,000 mm × 2,200 × 2,200 mm |
| Operation Height | 900 mm (±20 mm) |
| Control System | PLC with 7″ color touchscreen HMI, recipe storage, production data logging |
| Safety Certifications | CE certified, ISO9001:2015 compliant |
Applications
- High-end furniture panels: Wardrobes, cabinets, tables, shelving units
- Kitchen cabinet doors: Ultra-matte, anti-fingerprint finish
- Decorative building panels: Interior wall panels, room dividers
- SPC and WPC flooring: Durable, scratch-resistant, soft-touch surface
- PVC and PET/PETG laminated panels: Matte finishing for decorative sheet goods
- Door panels: Interior and exterior door skins
- Small-to-medium batch production: Custom furniture manufacturing
- RTA furniture components: Ready-to-assemble flat-pack furniture panels
Customization Options
The compact system is highly customizable to fit specific production requirements:
- Working width customizable from 600mm to 1600mm
- Single or double roller coating configuration
- Roller hardness and material customization
- IR leveling length adjustable from 3 to 6 meters
- Nitrogen control system optimization
- Cooling section addition
- Monochrome printing module integration
- Additional features: automatic panel flipping, edge banding integration, quality inspection cameras
- Automation level options (manual, semi-automatic, or fully automatic)
- Compact control cabinet configuration
- Custom electrical configurations for regional standards
Key Features
- Compact Footprint Design: Space-efficient layout for limited factory space
- Dust-Free Coating Environment: Integrated cleaning station eliminates surface defects
- Precision Roller Coating Technology: Chrome-plated dosing roller with rubber applicator roller
- Optimized Flow Leveling: 3-6 meter IR leveling ensures complete coverage
- Superior Scratch & Stain Resistance: Densely crosslinked surface structure
- Cold Excimer Technology: Minimal heat transfer protects sensitive substrates
- Quick Changeover Capability: Rapid roller changes and color/material changeovers
- Energy-Efficient Operation: Optimized UV lamp configuration and automated nitrogen control
- Single-Piece Construction Frame: Heavy-duty welded steel frame for stability
- User-Friendly HMI: Intuitive touchscreen interface with recipe storage
Support and Services
- Space Planning Assistance: On-site or remote consultation
- Installation & Commissioning: Professional on-site installation support
- Operator Training: Comprehensive training on coating optimization and maintenance
- Roller Exchange & Maintenance Kits: Pre-aligned spare roller cartridges
- Technical Support Hotline: Responsive remote technical assistance
- Preventive Maintenance Plans: Scheduled maintenance programs
- Spare Parts Availability: Lifetime supply of genuine spare parts
Packing and Shipping
- Packaging: Compact export wooden crate with foam padding and moisture barrier
- Shipping Options: Worldwide shipping via sea freight, air freight, or land transportation
- Delivery Time: 25-40 days for standard configurations; 40-55 days for customized configurations
- Documentation: Full export documentation including technical manuals and CE declaration
Frequently Asked Questions
How much floor space is required for this compact system?
The total length of the line ranges from 8,000mm to 15,000mm depending on configuration and working width, making it suitable for facilities with limited floor space. The system can also be customized with alternative module arrangements to fit specific factory layouts.
Can this line handle both flat panels and profiled/edge surfaces?
Primarily designed for flat panels. For edge banding integration, optional modules (monochrome printing, edge-specific excimer processing) can be added. Contact our engineering team for specific configuration requirements.
How does excimer technology achieve its anti-fingerprint property?
The 172nm excimer UV creates a micro-wrinkled surface structure at the microscopic level. This texture scatters light and reduces the visibility of finger oils and marks. Additionally, the micro-structure reduces the contact area for fingerprints, making them less apparent and easier to wipe clean.
What is the typical lifespan of the excimer lamps and UV LEDs?
Excimer lamps typically have a lifespan of several thousand to ten thousand hours depending on usage frequency and operating conditions. UV LEDs have extended lifetimes exceeding 20,000 hours. Regular calibration and proper maintenance will maximize component life.
Does this equipment have strict environmental requirements?
Yes, excimer coating requires stable environmental conditions. A clean, temperature-controlled environment (preferably a cleanroom) is recommended with stable temperature and humidity. Operations must follow standard procedures to avoid contamination affecting the surface finish. However, the process is highly automated and relies minimally on manual labor.
Is this suitable for water-based UV coatings?
Yes, the system is compatible with a wide range of UV-curable coatings including water-based UV, solvent-based UV, and 100% solids UV formulations. Compatible coating types include acrylics, epoxies, polyurethanes, and PUA systems.
Can the line be upgraded to wider capacity in the future?
Modular design allows for component upgrades. However, the machine frame and conveyor width are generally fixed. We recommend specifying the widest panel dimension you anticipate needing at the time of purchase to avoid future limitations. Customization options for wider working widths (up to 2600mm) are available on larger platform models - please consult our sales team.
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