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Industrial UV Sterilization Machine for Food & Packaging – Customizable Conveyor Width & Lamp Configuration
Product Details:
| Place of Origin: | CHINA |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | Specification |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | WOOD PACKAGING |
| Delivery Time: | 30-45days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Power Supply: | AC220V | Irradiationarea: | 30 X 30 Cm |
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| Temperature Control Mode: | Manual/Automatic | Operatingtemperature: | 0-40°C |
| Weight: | 10 Kg | Power: | 2KW |
| Convey Belt: | SUS Mesh | Irradiation Area: | 60*60cm |
| Highlight: | Industrial UV sterilization machine for food,Customizable conveyor UV sterilization machine,UV irradiation machine with adjustable lamps |
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Product Description
Industrial UV Sterilization Machine for Food & Packaging – Customizable Conveyor Width & Lamp Configuration
Product Overview
This industrial UV sterilization machine delivers high-efficiency disinfection for surfaces, packaging materials, food products, water, and air streams. Utilizing high-intensity UV-C lamps, the system provides powerful germicidal irradiation that destroys bacteria, viruses, molds, and other pathogens without chemical additives. With PLC-controlled operation and fully customizable configurations, this machine offers a reliable, chemical-free, and energy-efficient solution for manufacturers requiring stringent hygiene and safety standards.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | Customizable (based on application) |
| Conveyor Width | 200 mm - 2000 mm (customizable) |
| Conveyor Speed | 0 - 15 m/min (frequency converter adjustable) |
| UV Lamp Type | Low-pressure mercury / amalgam / LED UV-C (customizable) |
| UV Wavelength | 254 nm (UV-C) / 265-278 nm (LED UV-C) |
| UV Lamp Power | 40 W - 500 W per lamp (customizable) |
| Number of Lamps | 2 - 24 units (customizable) |
| Lamp Height Adjustment | Manual or motorized (customizable) |
| Cooling Method | Air-cooled / water-cooled (customizable) |
| Irradiation Intensity | ≥ 200,000 μW*s/cm² (customizable based on target pathogens) |
| Power Supply | 220V / 380V / 50Hz (customizable) |
| Total Power | 1 - 15 kW (depending on configuration) |
| Control System | PLC + HMI with recipe storage and lamp life monitoring |
| Exhaust System | Integrated exhaust fans with optional ozone removal filter |
| Housing Material | SUS304 stainless steel (customizable: SUS316L for food/pharma grade) |
Applications
Ideal for UV sterilization across multiple industries:
- Food processing - Packaging materials, conveyor belts, food surfaces
- Pharmaceutical manufacturing - Vials, bottles, closures, cleanroom surfaces
- Beverage industry - Bottle caps, container sterilization, water treatment
- Medical devices - Surface disinfection of instruments and packaging
- Water treatment - Drinking water, wastewater, process water
- Air purification - HVAC systems, cleanroom air sterilization
- Cosmetics & personal care - Packaging sterilization, production line sanitation
- Electronics - Surface disinfection of sensitive components
Customization Options
The UV sterilization machine is fully customizable to meet specific production and disinfection requirements:
- Customizable conveyor width and length to accommodate different product sizes and line layouts
- Customizable lamp type and quantity - Low-pressure mercury, amalgam, or LED UV-C options
- Adjustable lamp height - Manual or motorized for varying product heights
- Custom cooling system - Air-cooled or water-cooled based on heat sensitivity and ambient conditions
- Custom irradiation intensity - Tailored to target specific microorganisms
- PLC programming customization - Multiple recipe storage for different products and sterilization standards
- Custom housing material - SUS304 or SUS316L stainless steel for food-grade and pharmaceutical applications
- Integration capabilities - Custom infeed/outfeed sections for seamless integration into existing production lines
Key Features
- High-intensity UV-C lamps - Delivers rapid and effective microbial inactivation
- Advanced reflector system - Maximizes UV energy utilization and ensures uniform irradiation
- PLC control with HMI - Intuitive operation, real-time monitoring, lamp life tracking, and recipe storage
- Adjustable conveyor speed - Allows precise control of UV exposure time
- Safety interlocks - Automatic lamp shutdown upon door/panel opening for operator protection
- Stainless steel construction - Corrosion-resistant, easy to clean, suitable for sanitary environments
- Low maintenance - Long lamp life and modular design for easy replacement
- Chemical-free disinfection - No chemical residues, safe for food contact and sensitive products
- Ozone-free or ozone-producing options - Customizable based on application requirements
Support and Services
- Customization consultation - Tailored design based on product type, throughput, and disinfection targets
- Installation and commissioning - On-site or remote support
- Operator training - Comprehensive training for operation, maintenance, and safety protocols
- Technical support - Lifetime remote assistance
- Spare parts supply - Genuine replacement lamps, quartz sleeves, ballasts, and belts
- Warranty - 1-year standard warranty with extended options available
- Validation support - Assistance with UV dosage validation and microbial testing protocols
Packing and Shipping
- Packing: Wrapped in protective film, secured with wooden pallet, reinforced edges for export
- Shipping: By sea, air, or land based on destination
- Lead Time: 20-40 days after customization confirmation
- Documentation: Operation manual, electrical diagrams, lamp life log, and CE certification (if applicable)
Frequently Asked Questions
Q1: What types of microorganisms can UV-C sterilization eliminate?
UV-C light at 254 nm effectively inactivates bacteria (including Salmonella, E. coli), viruses (including influenza, coronavirus), molds, yeasts, and spores. The required UV dosage can be customized based on target pathogens.
Q2: What is the difference between low-pressure mercury lamps and LED UV-C lamps?
Low-pressure mercury lamps are cost-effective and widely used for surface and water disinfection. LED UV-C lamps offer instant on/off, longer lifespan, no mercury content, and precise wavelength control. Both options are customizable based on application needs.
Q3: Is the machine suitable for food contact surfaces?
Yes, the machine uses chemical-free UV-C technology and features stainless steel construction, making it safe for direct food contact applications. Custom food-grade configurations (SUS316L) are available.
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