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Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines

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China Dongguan Osmanuv Machinery Equipment Co., Ltd certification
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Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines

Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines
Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines
Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines

Large Image :  Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines

Product Details:
Place of Origin: China
Brand Name: OSMANUV
Certification: ISO9001
Model Number: OSM-UVC20-500A
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiation
Packaging Details: Wooden Box
Delivery Time: 30~45 Days
Payment Terms: T/T
Supply Ability: Negotiation
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Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines

Description
Color: Computer White / Green / Silver Power: 2KW
Condition: New Safetyfeatures: UV Protective Cover And Automatic Shut-off
Speed: 1-10m/min,adjustable Package: Wooden Case
Slitting Speed: Adjustable Coating Safety: High Safety
Highlight:

food-grade UV disinfection tunnel

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UV irradiation machine for production lines

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conveyorized UV disinfection system

Advanced Food-Grade UV Disinfection Tunnel: Integrated Solution for Conveyorized Production Lines
Production Line Composition
A standard UV food sterilization production line integrates the following key components: UV-C lamp arrays (housed in stainless steel modules), a power supply and control cabinet, a conveyor system (belt or roller), protective safety enclosures with interlock systems, a ventilation or cooling unit, and a sensor monitoring system. The modular design allows for a customizable layout, length, and configuration to fit seamlessly into existing processing lines.
Product Overview
This UV sterilization equipment utilizes germicidal ultraviolet-C (UV-C) light to effectively inactivate pathogens, bacteria, viruses, and molds on food surfaces, packaging materials, and processing equipment. It is engineered for the food industry to extend shelf life and enhance safety without the use of chemicals or heat, preserving product quality. The system offers customizable irradiation intensity and exposure time to suit different food types and throughput requirements.
Technical Specifications
Parameter Description Value / Range
Model Series UV Sterilization Systems with customizable modules UV-FoodSafe Series
UV Lamp Type & Wavelength Low-pressure mercury lamps, peak emission 254 nm (185 nm optional)
UV Lamp Power / Module Power per lamp module 100W - 1000W (Customizable)
Effective Sterilization Intensity UV dosage at product surface 10 - 100 mJ/cm² (Adjustable)
Conveyor Width & Speed Customizable belt/roller dimensions and variable speed Width: 300-1200 mm, Speed: 0.5-5 m/min
Machine Dimensions (LxWxH) Varies based on customizable tunnel length Standard: 2000x800x1200 mm (Custom lengths available)
Power Supply Standard and customizable options 220V/50Hz or 380V/50Hz, 60Hz available
Control System PLC with HMI for dose control and monitoring Customizable programs for different products
Housing Material Contact parts compliant with food safety standards 304 or 316 Stainless Steel
Safety Features Safety interlocks, UV leakage sensors, visual alerts Meets relevant machinery safety directives
Applications
This equipment is designed for diverse food industry applications:
  • Food Surface Treatment: Sterilization of fruits, vegetables, meats, cheeses, and baked goods
  • Liquid Sterilization: Treatment of water, juices, brines, and syrups in transparent or thin-film flow chambers
  • Packaging Material Decontamination: Sterilizing bottles, jars, lids, trays, and films before filling
  • Processing Environment: Air and surface sterilization in critical zones. Applications are customizable based on specific microbial reduction goals
Customization Options
We offer extensive customizable solutions to meet precise operational needs:
  • Tunnel Configuration: Length, number of UV modules, and conveyor type (mesh, belt, roller) are customizable
  • UV Dosage Control: Adjustable lamp intensity and conveyor speed for different product sensitivities
  • Integration Features: Customizable interfaces (I/O, PLC communication) for seamless line integration
  • Specialized Designs: Development of systems for unique products or non-standard packaging
Key Features
  • Chemical-Free & Non-Thermal: Ensures food safety without altering taste, texture, or nutritional value
  • High Germicidal Efficiency: Effective against a broad spectrum of microorganisms at the DNA level
  • Energy-Efficient Operation: Modern electronic ballasts and reflective chamber design optimize energy use
  • Robust & Hygienic Construction: Fully stainless steel housing, easy to clean and maintain
  • Intelligent Monitoring: Real-time UV intensity monitoring and data logging for HACCP compliance. Systems are customizable for automated reporting
Support and Services
  • Installation & Validation: Professional installation, operational training, and performance validation (microbial reduction tests)
  • Warranty: Comprehensive warranty on lamps and machinery. Extended warranty options available
  • Maintenance Plans: Scheduled maintenance and lamp replacement services
  • Technical Support: Lifelong access to technical support and spare parts for your customizable configuration
Packing and Shipping
  • Packing: Equipment is securely packaged in weatherproof wooden crates with internal cushioning
  • Shipping: Shipped worldwide via sea or air freight. Shipping terms (Incoterms) and logistics are customizable to client requirements. All necessary documentation is provided
Frequently Asked Questions
Q: Is UV light safe for food?
A: Yes. UV-C light is a non-ionizing radiation, recognized as a safe and effective surface treatment for many foods by regulatory bodies like the FDA. The process leaves no residue.
Q: What is the sterilization effectiveness?
A: Effectiveness depends on the applied UV dose. A properly customized system can achieve 3-log to 5-log (99.9% to 99.999%) reduction of target microorganisms.
Q: Can it be integrated into my current production line?
A: Absolutely. Our systems are designed for integration. We offer customizable conveyor heights, widths, and control interfaces to connect with your existing equipment.
Q: How often do UV lamps need replacement?
A: Germicidal UV lamps typically have a service life of 8,000 to 12,000 hours. The control system often includes lamp life monitoring. Replacement schedules can be part of a customized service plan.
Q: Are there any safety precautions?
A: The equipment is fully enclosed with safety interlocks that shut off UV lamps if accessed. It is designed to prevent any UV leakage, ensuring operator safety. Safety features can be customized to meet local regulations.

Tag:

220V UV curing machine,

2KW UV Irradiation Machine,

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Contact Details
Dongguan Osmanuv Machinery Equipment Co., Ltd

Contact Person: Mr. Zhang guoxin

Tel: +86 13926890692

Fax: 86-769-88120350

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