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Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application

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Perfect Coating Results With ±0.02mm Coating Accuracy Curtain Coating Machine

Perfect Coating Results With ±0.02mm Coating Accuracy Curtain Coating Machine

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Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application

Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application
Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application
Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application

Large Image :  Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application

Product Details:
Place of Origin: China
Brand Name: OSMANUV
Certification: ISO9001
Model Number: OSM-GT-620
Payment & Shipping Terms:
Minimum Order Quantity: 1 Set
Price: Negotiation
Packaging Details: Wooden
Delivery Time: 30~45 Days
Payment Terms: T/T
Supply Ability: Negotiation
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Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT) - Decorative & Wear Layer Application

Description
Production Cycle: 35-45days Coating Speed: 5-20m/min
Conveyor Power: 2.2KW Drive Motor: AC Motor
Condition: New Weight: Approximately 500-1500 Kg
Coating Type: Scrap Coating Roller Material: Chrome-plated Steel
Highlight:

LVT scrap coating production line

,

multi-stage curtain coating machine

,

decorative wear layer application machine

Precision Multi-Stage Scrap Coating Production Line for Luxury Vinyl Tile (LVT)
Advanced system for decorative and wear layer application in high-end flooring manufacturing.
Production Line Composition
This advanced line features multiple, independently controlled knife coating stations, inter-stage UV curing or IR drying modules, a precision substrate alignment system, and a central industrial PC with recipe management for complex processes.
Product Description
This precision multi-stage coater is designed for manufacturing high-end floor materials like Luxury Vinyl Tile (LVT) that require multiple, perfectly registered coating layers. It can apply a base coat, printed decorative layer, and a clear wear layer in one continuous, automated process, ensuring superior product quality and visual depth.
Technical Parameters
Parameter Specification
Model KCL-LVT Series
Number of Coating Stations 2, 3, or 4 (Customizable)
Registration Accuracy ± 0.5 mm between layers
Coating Width Customizable up to 2200mm
Curing Options UV Lamp Arrays or IR Tunnels per station (Customizable)
Control System Industrial PC with SPC Data Logging
Line Speed 3 - 30 meters/min
Automation Integrated robotic handling for layer registration
Applications
  • Luxury Vinyl Tile (LVT) and Plank
  • Multi-layer polymer flooring
  • High-resolution printed flooring
  • Bio-based plastic composite flooring
Customization
This system is highly customizable for complex processes. We can customize the number and sequence of coating and curing stations, integrate specific registration systems, and tailor the software for your unique multi-layer recipe.
Key Features
  • Multi-Layer Capability: Applies multiple layers in a single pass with high registration accuracy.
  • Process Flexibility: Each station can be configured for different coating types and curing methods.
  • Superior Finish Quality: Eliminates defects like orange peel or streaks for a flawless surface.
  • Recipe Management: Save and recall parameters for different products and layer structures.
  • Data Traceability: Logs process parameters for each batch for full quality control.
Support and Services
We offer extensive process development support, on-site calibration of registration systems, and validation documentation for quality assurance.
Packing and Shipping
Key precision components like coating heads are shipped in custom shock-absorbing crates. The entire system is clearly marked for reassembly.
Frequently Asked Questions
Q: How do you ensure alignment between different printed layers?
A: We use a customized vision-based registration system that detects the sheet position and makes micro-adjustments to each subsequent coating head in real-time.
Q: Can we switch between UV and water-based coatings on the same line?
A: Absolutely. The line can be customized with a combination of UV curing stations and thermal drying tunnels to handle hybrid chemistry processes.
Q: Is this line suitable for R&D as well as production?
A: Yes, the recipe-driven control system makes it ideal for both pilot production and full-scale manufacturing, with a high degree of customizable process control.

Tag:

50m/Min curtain coater,

100m/Min Curtain Coating Machine,

ISO9001 auto print uv machine

Contact Details
Dongguan Osmanuv Machinery Equipment Co., Ltd

Contact Person: Mr. Zhang guoxin

Tel: +86 13926890692

Fax: 86-769-88120350

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