Precision Roller Coater for Wood & Metal with Uniform Paint & Glue Application and Fully Customizable Roller Hardness & Gap
Precision Roller Coater for Wood & Metal with Uniform Paint & Glue Application and Fully Customizable Roller Hardness & Gap
Precision Panel Roller Coater for Wood & Metal The Roller Coater applies a precise, uniform layer of paint, adhesive, varnish, or other liquid coatings onto flat panels or continuous rolls. The machine transfers coating from a reservoir via rotating rollers to the substrate surface. Known for its ...
Place of Origin:CHINA
Brand Name:OSMANUV
Certification:ISO9001
Model Number:OSMANUV
Minimum Order Quantity:1 SET
Price:Negotiation
Product Custom Attributes
Highlight
Uniform Paint & Glue Application Roller Coater
,Fully Customizable Roller Hardness & Gap Roller Coating Machine
,High Coating Uniformity Panel Coating Equipment
Condition:
New
Function:
Plastic Cup Quick Dryer
Conveying Direction:
From Left To Right.
Coating Durability:
High Durability
Operating Temperature Range:
5°C To 45°C
Production Efficiency:
48 Bowls Or Plates / Min
Average Speed:
0 ~ 20 M/min
Convey Belt:
Household Profile/door Frame
Product Description
Precision Panel Roller Coater for Wood & Metal
The Roller Coater applies a precise, uniform layer of paint, adhesive, varnish, or other liquid coatings onto flat panels or continuous rolls. The machine transfers coating from a reservoir via rotating rollers to the substrate surface. Known for its efficiency and consistency, the roller coater delivers high transfer efficiency and minimal material waste compared to spray methods.
The machine is fully customizable - from roller hardness and gap settings to the number of rollers and drying methods - to fit woodworking, metal finishing, flexible packaging, and laboratory applications.
Technical Parameters
| Parameter | Standard Value | Customizable Range |
|---|---|---|
| Working width | 300 - 1400 mm (standard) | Customizable up to 2600 mm |
| Line speed (panel) | 5 - 25 m/min | Customizable up to 200 m/min (coil lines) |
| Line speed (roll-to-roll) | 0 - 30 m/min | Up to 120 m/min customizable |
| Coating thickness (wet) | 5 - 200 µm | Customizable down to 1 µm / up to 500 µm |
| Coating thickness accuracy | ±3 - 5 µm | Customizable to ±1 µm (closed-loop) |
| Applicator roller hardness | 40 Shore EPDM (typical) | Customizable (30 - 95 Shore) |
| Dosing roller diameter | 172 mm (chrome-plated) | Customizable |
| Counter-pressure roller diameter | 186 mm (chrome-plated) | Customizable |
| Roller count configuration | 2-roller (standard) | 3 / 4 rollers - customizable |
| Drying method | Hot air (basic) | IR / UV / multi-zone - customizable |
| Control system | PLC + HMI touch screen | Mitsubishi / customizable brand |
| Power supply | 380V / 50Hz (3-phase) | 110V - 480V, 50/60Hz customizable |
Applications
- Woodworking - Furniture panels, doors, flooring (primer, topcoat, UV coating)
- Metal finishing - Coil coating, galvanized sheets (anti-rust oil, chemical treatment, paint)
- Flexible packaging - Film, foil, paper (adhesives, release coatings)
- Glass & ceramics - Functional coatings on flat glass
- Customizable for: battery electrode slurry, photovoltaic films, textile coatings
Customization Options
- Coating modes - scraper coating, transfer coating, extrusion coating, micro-gravure, slot die (interchangeable heads available)
- Roller material - EPDM rubber, polyurethane, chrome-plated steel, ceramic-coated
- Roller configuration - 2-roller, 3-roller, 4-roller, reverse roll setups
- Layout - horizontal, vertical, flip-top, S-type, quick-change coating heads
- Curing systems - IR heating (up to 300°C), hot air, UV, customizable drying zone lengths
- Material recovery - low dead-volume lines, recycling bowls for expensive coatings
- Integration - interface with existing conveyors and MES systems
- Safety certification - CE, UL - customizable
Key Features
- High coating uniformity - precision gap control ensures ±1-3 µm consistency
- Quick roller changeover - fast disassembly for cleaning and maintenance
- Modular design - easy access to components for cleaning
- Reduced waste - high material transfer efficiency vs. spray methods
- Recipe storage - recall previous settings for repeat orders via HMI
- Tension control - for roll-to-roll applications with independent electronic tension
- Safety interlocks - emergency stop, roller covers, overload protection
Support and Services
- 18-month standard warranty (extendable)
- Project consulting - feasibility analysis and process optimization
- Installation & commissioning - on-site or remote supervision
- Remote troubleshooting - via WhatsApp, Teams, TeamViewer
- Spare parts supply - stocked for 7+ years
- Operator training - included for industrial orders
- Customization engineering support - CAD drawings + PLC adjustment included
Packing and Shipping
- Packing: Heavy-duty plywood crate + VCI anti-rust paper + stretch film
- Sensitive components - individually wrapped with foam padding
- Shipping: FOB (Shanghai / Shenzhen / Qingdao) or CIF by sea, air, or rail
- Lead time: 15 - 50 days based on customization level
Frequently Asked Questions
Q: Can the roller coater apply coating on both sides of a panel simultaneously?
A: Yes. We can customize a double-sided configuration with upper and lower applicator rollers.
Q: What is the typical coating thickness accuracy?
A: Standard models achieve ±3-5 µm. For higher precision (±1 µm), we offer closed-loop gap control - customizable upon request.
Q: Can I use the same machine for water-based and solvent-based coatings?
A: Yes, but cleaning procedures differ. We can customize with explosion-proof electricals and solvent-compatible fluid paths.
Q: How long does it take to change between different coating modes?
A: With our modular design, changeover takes 15-30 minutes. Interchangeable coating heads are customizable for rapid mode switching.
Q: Does the machine include a drying system?
A: Basic models do not include drying. We can customize with IR, hot air, or UV drying tunnels matched to your coating chemistry.
Q: What is the minimum order quantity for a customized roller coater?
A: 1 unit for configuration changes (roller hardness, gap mechanism). 3+ units for full mechanical redesign.