Industrial Roll Coater with Customizable Coating Width up to 2500mm and Two-Roll Precision System for Versatile Material Compatibility
Industrial Roll Coater with Customizable Coating Width up to 2500mm and Two-Roll Precision System for Versatile Material Compatibility
Industrial Panel Roll Coater for Wood, Metal & Glass This customizable roll coater is a continuous coating system that applies precise layers of paints, adhesives, functional coatings, or protective films onto flat or flexible substrates. Available in panel/sheet, roll-to-roll, and laboratory R&D ...
Place of Origin:CHINA
Brand Name:OSMANUV
Certification:ISO9001
Model Number:OSMANUV
Minimum Order Quantity:1 SET
Price:Negotiation
Product Custom Attributes
Highlight
Customizable Coating Width Roll Coater
,Two-Roll Precision System Roller Coating Machine
,Versatile Material Compatibility Panel Coating System
Running Speed:
5-20M/min Adjustable
Color:
Computer White / Green
Max Coating Width:
1000mm
Lamp Type:
Carbon Fiber Type
Spray Gun:
Adopt American GRACO Automatic Spray Gun
Conveying Roller:
Power: 1.5KW
Coatingmethod:
Roller Coating
Powersupply:
220V/380V, 50/60 Hz
Product Description
Industrial Panel Roll Coater for Wood, Metal & Glass
This customizable roll coater is a continuous coating system that applies precise layers of paints, adhesives, functional coatings, or protective films onto flat or flexible substrates. Available in panel/sheet, roll-to-roll, and laboratory R&D configurations.
Technical Specifications
| Parameter | Industrial Panel Model | High-Speed Roll-to-Roll Model | Laboratory R&D Model |
|---|---|---|---|
| Coating width (customizable) | Up to 2500 mm | 1000 - 2800 mm | 10 - 200 mm |
| Substrate types | Wood, MDF, metal, glass, plastic, composites | Film (PET, PE, PVC), foil, paper | PET films, optical films, electronic materials |
| Coating thickness range (customizable) | 10 - 500 µm (wet) | 10 - 500 nm (vacuum) / 0.01-1mm | 0.01 - 1 mm |
| Coating method (customizable) | Two-roll / Reverse roll / Gravure | Gravure (straight & reverse) / Transfer coating | Comma Bar / Doctor Blade / Micro Gravure / Slot-Die |
| Line speed (customizable) | 5 - 25 m/min | 20 - 150 m/min | 0.5 - 3 m/min |
| Coating uniformity | ≤ ±5% / ±3% | ±1% (vacuum) | ±3% |
| Drying method (customizable) | Hot air / IR / UV | Hot air / IR / UV / Steam / Thermal oil | Hot air / UV |
| Max drying temperature (customizable) | Up to 200°C | Up to 130°C | Standard |
| Control system | PLC + HMI touchscreen | PLC + HMI touchscreen | Self-developed controller |
| Power supply (customizable) | 220V/380V, 50/60Hz | 380V, 50/60Hz | AC220V |
| Typical application | Furniture panels, metal sheets, glass | PE/PET protective film, tape, packaging | R&D, pilot production, formulation testing |
Applications
- Furniture & wood panels: Decorative lacquering, primer/topcoat on MDF, particleboard, plywood
- Metal processing: Primer and topcoat on steel/aluminum sheets, coil coating
- Packaging & film: PE/PET protective film, adhesive tape, barrier packaging films
- Electronics & optics: Optical films (AR/AG, polarizing, ITO films), flexible printed circuits
- Glass processing: Decorative, reflective, or functional coatings on glass panels
- Adhesive applications: White glue, hot melt adhesive for laminating and lamination processes
Key Features
- Precise coating control: Precision-ground rolls with ±3% uniformity; independent servo drives for exact film thickness
- High-speed continuous operation: Roll-to-roll models up to 150 m/min for high-throughput production
- Versatile material compatibility: Handles wood, metal, glass, films, paper, composites - supports water/solvent/UV coatings and adhesives
- Material efficiency: Reverse metering roll minimizes waste; closed-loop recirculation system
- Quick changeover: Tool-less adjustments, hinged bearings for easy cleaning and roller exchange
- Robust construction: Heavy-duty cast-iron frame with vibration absorption for 24/7 operation
- PLC control with recipe storage: One-touch settings for different products; remote diagnostics
- Separate tension control: Closed-loop system prevents material stretching or deformation
- Safety features: Emergency stop, protective hood, safety interlocks
- Easy maintenance: Self-contained oven sections with easy-access side openings
Customization Options
- Coating width: From 10mm (lab-scale) to 2800mm (industrial) - fully customizable
- Roll configuration: Two-roll, multi-roll, gravure, reverse roll - customizable
- Coating method: Gravure (straight/reverse), two-roller transfer, comma bar, doctor blade, micro gravure, slot die - customizable
- Roll materials & surface: Hard chrome-plated steel, ceramic-coated, rubber-covered (EPDM, PU) - customizable
- Roll gap adjustment: Micrometer or servo motor automatic adjustment - customizable
- Drying system: Hot air, IR, UV, steam, thermal oil - single or combined - customizable
- Machine dimensions: Size, power, speed, heating type - customizable
- Automation: Manual, semi-automatic, fully automatic with PLC & remote help - customizable
- Cleanroom compatibility: Class 1000/10000 oven design - customizable
- Voltage: 220V/380V - customizable to local standards
Support & Services
- Free process consultation - send your substrate and coating for trial runs
- Custom layout design for your production floor
- On-site installation and commissioning (customizable support packages)
- Operator training program included
- Remote troubleshooting via video call or IoT monitoring
- 12-month warranty on mechanical components (consumables excluded)
- Spare parts availability from regional warehouses
- Roller reconditioning and replacement services
- Lifetime technical support via phone, email, or chat
Frequently Asked Questions
Q1: What is the difference between a two-roll and a multi-roll coater?
A: A two-roll coater transfers coating directly from the applicator roll to the substrate - suitable for thicker coatings. A multi-roll coater (e.g., 3-roll or 4-roll) adds metering/doctor rolls for more precise thickness control and reverse-roll capability. The configuration is customizable based on your application requirements.
Q2: What types of coatings and adhesives can this roll coater handle?
A: The system supports water-based, solvent-based, UV-curable systems, white glue, hot melt adhesives, varnishes, primers, and functional coatings. Material contact parts are customizable per coating chemistry.
Q3: What substrates can be processed?
A: The system supports flat panels (wood, MDF, metal, glass, composites) and flexible substrates (PET, PE, PVC, foil, paper, textiles). Material compatibility is customizable based on roller surface and tension control specifications.