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High-Speed Energy-Saving UV Curing Unit 102 with Customizable Irradiation Area for Lab to Pilot Scale Applications
Product Details:
| Place of Origin: | CHINA |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-UV-102 |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | WOOD PACKAGING |
| Delivery Time: | 30-45days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Quality Guarantee: | 12000 Hours | Power Supply Size: | 445*250*175mm |
|---|---|---|---|
| Heat Dissipation Method: | Circulating Water Cooling | Mesh Belt Width: | 400mm |
| Color: | Computer White / Green | Coating: | Powder |
| Material: | Aluminum Alloy | Condition: | New |
Product Description
High-Speed Energy-Saving UV Curing Unit 102 | Customizable Irradiation Area & Cooling | Lab to Pilot Scale
Product Overview
The Model 102 UV Laboratory Curing Machine is designed for R&D, pilot production, and small-batch manufacturing. It features high-uniformity UV irradiation, real-time intensity control, and a compact footprint. The system supports mercury, LED, or hybrid UV sources. Customizable parameters include lamp wavelength (365-395 nm), belt width, and power output, making it ideal for adhesives, coatings, inks, and photoresists.
Technical Specifications
| Parameter | Standard Range | Customizable Option |
|---|---|---|
| UV Source Type | LED / Mercury | Customizable hybrid or dual-band |
| Wavelength (nm) | 365, 385, 395 | Customizable from 280-405 nm |
| Peak Irradiance (W/cm²) | 8 - 20 | Customizable up to 40 W/cm² |
| Irradiation Area (mm) | 300 x 250 | Customizable length/width |
| Conveyor Speed (m/min) | 0.5 - 5 | Customizable speed range |
| Cooling Method | Air cooling | Customizable water cooling option |
| Power Supply | 220V, 50/60Hz | Customizable voltage (110-480V) |
| Operating Height (mm) | 900 ± 50 | Customizable to user requirement |
Applications
- Adhesive curing (medical, optical, electronic)
- UV coating and varnish drying (paper, plastic, metal)
- Photoresist exposure in semiconductor R&D
- 3D print post-curing
- Customizable for special substrates (e.g., heat-sensitive films, curved surfaces)
Customization Options
We offer full customization for the UV 102 curing system, including:
- UV lamp type & quantity (LED arrays, mercury bulbs, or both)
- Belt material (PTFE, stainless steel, mesh)
- Cleaning system (anti-static or dust-free)
- Software interface (PLC, touch screen, data logging)
- Explosion-proof design for solvent-based materials
- Customizable tunnel length or pass-through height
Key Features
- Real-time UV intensity feedback & auto-compensation
- Double safety interlock (door & temperature)
- Low ozone emission with optional catalytic filter
- Touchscreen with recipe storage for 100+ products
- Modular design allows customizable field upgrades
- Uniformity ≥ 92% across curing area
Support and Services
- Free remote installation guidance & video support
- 18-month warranty with customizable extended plans
- Spare parts delivery within 48 hours (global hubs)
- Annual calibration service (on-site or return)
- Customizable maintenance contracts (monthly/quarterly)
Packing and Shipping
- Packaging: Plywood case with anti-vibration foam + moisture barrier
- Dimensions (standard): 1200 x 800 x 1400 mm (weight ~180 kg)
- Shipping: FOB or CIF by sea/air. Customizable pallet size & labeling for OEM partners
- Documents: CE, RoHS, manual, calibration certificate
Frequently Asked Questions
Q1: Can the UV 102 cure solvent-based materials safely?
A: Yes, with customizable explosion-proof ventilation and sealed lamps.
Q2: How do I choose the right wavelength?
A: Based on your photoinitiator. We offer customizable wavelength testing using your sample.
Q3: Is the belt speed customizable during curing?
A: Yes, via PID controller; speed can be programmed per recipe.
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