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Product Page: Benchtop Lab Spin Coating Machine for Pulp Molded Food Packaging R&D
Product Details:
| Place of Origin: | China |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-XT-500 |
| Document: | CE-Single station spin caot...ne.pdf |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~45 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Drying Method: | IR Drying | Automation Level: | Semi-automatic |
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| Coating Safety: | High Safety | Material Compatibility: | Compatible With Various Pulp Materials |
| Plate Type: | Gravure Plate | Brush Roller: | 200mm |
| Max Product Width: | 500mm | Type: | Spin Coating Pilot Machine |
| Highlight: | benchtop spin coating machine for pulp molding,lab spin coater for food packaging R&D,pulp molding coating machine with warranty |
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Product Description
Benchtop Lab Spin Coating Machine for Pulp Molded Food Packaging R&D
Production Line Composition
This compact, all-in-one R&D unit integrates core production line functions into a single benchtop station:
- Integrated Vacuum Chuck: Powerful, variable-speed vacuum chuck securely holds pulp molded samples during coating
- Precision Dispense System: Servo-driven syringe or pump system for accurate coating material deposition
- High-Speed Spin Motor: Core spindle motor with precise rotational speed control for film formation
- Optional Drying/Curing Module: Compact IR or thermal module for inline drying/curing
- Central Control Panel: Touchscreen HMI for programming and controlling all parameters
Product Overview
Our Benchtop Lab Spin Coater is an essential R&D tool designed specifically for developing and optimizing internal barrier coating processes for pulp molded food packaging. It enables researchers and process engineers to accurately simulate production spin-coating conditions on a small scale.
Users can test various coating materials (PE, PLA, bio-polymers, PFAS-free solutions), determine optimal spin speeds, dosage, and viscosity parameters, and produce high-quality coated samples for functional testing before committing to full-scale production tooling.
Technical Specifications
| Category | Parameter | Specification |
|---|---|---|
| General | Station Type | Single-Station, Benchtop |
| Process | Spin Coating (Internal Surface) | |
| Sample Handling | Max. Sample Diameter | Customizable (Standard: up to 300mm) |
| Sample Holding | Programmable Vacuum Chuck | |
| Compatible Shapes | Plates, Bowls, Trays, Custom Pulp Molds | |
| Coating Control | Spin Speed Range | 100 - 6,000 RPM (programmable) |
| Coating Dispense | Precision digital syringe pump (standard) | |
| Dispense Volume Control | Programmable, customizable pump heads available | |
| Integration & Utility | Optional Drying | Compact IR Heater or Hot Air Module |
| Power Supply | 110V/220V, 50/60Hz | |
| Control Interface | 7-inch Color Touchscreen HMI, Data Logging | |
| Connectivity | USB for recipe transfer and data export |
Applications
- Coating Recipe Development: Testing and optimizing new aqueous dispersions, bio-based coatings, or PFAS-free formulas
- Process Parameter Validation: Determining critical parameters for new pulp substrate shapes
- Small-Batch Prototype Production: Creating functional coated samples for client approval and testing
- Feasibility Studies: Evaluating coating performance on experimental or recycled pulp materials
Customization Options
This R&D coater is designed for flexibility and can be customized to match your specific research needs:
- Chuck Size & Design: Vacuum chuck can be customized to fit unique pulp mold shapes
- Dispense System: Coating application system can be customized for specific material behaviors
- Software & Control: Recipe programming and data logging parameters can be customized
- Safety Enclosure: Optional transparent safety enclosure with extraction port available
Key Features
R&D Focused: Delivers production-like results on a lab scale, reducing development costs and time
Precision Control: Accurate control over spin speed, acceleration, and dwell time for reproducible results
User-Friendly: Intuitive touchscreen interface for saving and recalling coating recipes
Compact & Robust: Saves valuable lab space while being durable enough for daily use
Data Export: Enables recording and export of process parameters for analysis and reporting
Support and Services
- Installation & Training: On-site or remote setup and comprehensive operational training
- Technical Support: Dedicated phone and email support for troubleshooting and process consultation
- Preventive Maintenance: Optional annual service contracts to ensure optimal performance
- Spare Parts: Readily available inventory of key consumable parts
Packing and Shipping
Packing: Securely packed in heavy-duty foam-lined wooden crate for maximum protection
Shipping: Shipped via international air or sea freight with all necessary documentation included
Lead Time: Typically 4-6 weeks after order confirmation
Frequently Asked Questions
Q: What is the typical coating thickness uniformity achievable with this machine?
A: With proper parameter optimization, thickness uniformity of better than ±5% across a single sample can be achieved. Results depend on sample geometry, coating viscosity, and spin parameters.
Q: Can I use this machine to test both water-based and solvent-based coatings?
A: Yes, the standard materials are compatible. For solvent-based coatings, we strongly recommend the customized safety enclosure with extraction port for operator safety.
Q: How quickly can I change between different sample shapes?
A: Changeover is rapid. It primarily involves changing the vacuum chuck. We provide quick-release mechanisms, and additional customized chucks can be ordered for frequent sample types.
Q: Do you offer a trial or demonstration using our own pulp samples?
A: Yes, we offer a sample testing service. You can send us your pulp samples and target coating material, and we will run tests and provide a report on the processability and results.
Q: What is the minimum batch size this machine is suitable for?
A: It is perfectly suited for batches from a single sample up to several hundred pieces, making it ideal for R&D and pilot-scale production.
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