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Single-Station Spin Coateing Machine for Pulp Mold Prototyping-R&D Coating & Proofing Machine with CE Certificate
Product Details:
| Place of Origin: | China |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-XT-400T |
| Document: | CE-Single station spin caot...ne.pdf |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~45 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Machine Type: | Coating Machine | Usage: | Pulp Molded Products |
|---|---|---|---|
| Production Speed: | 40s/48 Pecies | Feature: | Efficient |
| Inverter Brand: | Schneider | Substrate: | Fiber Cement Board |
| Die Head: | Adjustable | Drying Type: | IR Drying |
| Highlight: | single-station spin coating machine,pulp mold prototyping coating machine,R&D proofing machine with CE |
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Product Description
Single-Station Spin Coating Machine for Pulp Mold Prototyping - R&D Coating & Proofing Machine with CE Certificate
System Overview
This self-contained R&D system is a compact, single-station unit designed for developing and perfecting internal barrier coatings on pulp molded prototypes. It enables precise application of water-based, solvent-based, or bio-polymer coatings to create functional, uniform layers inside complex 3D shapes.
System Components: Programmable Spin Chuck & Vacuum Fixture, Precision Coating Dispense System (syringe pump or timed valve), Optional Solvent/Saturation Vapor Hood, and Touchscreen Control Console. Can be integrated into lab workflows with optional customizable upstream mold holders and downstream curing trays.
Technical Specifications
| Category | Parameter | Specification / Description |
|---|---|---|
| Coating Process | Chuck Speed Range | 100 - 6,000 RPM (Programmable, Customizable range available) |
| Speed Acceleration | Programmable ramp rates for precise control | |
| Coating Dispense Method | Precision syringe pump or solenoid valve (Customizable) | |
| Max. Coating Viscosity | Up to 1,000 cP (Standard), higher viscosity options available | |
| Mechanical | Chuck / Fixture Size | Standard for molds up to 200mm diameter; Customizable fixtures |
| Vacuum Hold | Integrated vacuum pump for secure part holding during spin | |
| Enclosure | Optional transparent safety/environment hood | |
| Control & Data | Control Interface | 7-inch Touchscreen HMI with recipe storage (20+ programs) |
| Programming | Multi-step profiles (dispense, spread, spin, dry cycles) | |
| Data Logging | Optional USB export of process parameters for R&D documentation | |
| General | Power Supply | 110V/220V, 50/60Hz (Single Phase, Customizable) |
| Footprint (approx.) | 600mm x 600mm bench space |
Applications
- Barrier Coating Development: R&D for water, oil, and grease resistance in food service packaging
- Functional Coating Trials: Testing of aroma-barrier or release coatings
- Adhesion & Compatibility Studies: Evaluating primer layers or different coating formulations on various pulp substrates
- Process Parameter Optimization: Determining optimal spin speed, dispense volume, and drying time for new product shapes
Key Features
- Prototype-Scale Accuracy: Delivers highly controllable and repeatable thin-film application crucial for reliable R&D data
- Versatile & User-Friendly: Easy-to-program recipes allow rapid switching between different coating formulations and mold shapes
- Minimal Material Waste: Uses precise, small-volume dispensing ideal for expensive or experimental coating materials
- Robust & Safe Design: Built for lab durability with safety features like interlocked hoods and spill containment
- Future-Proof Design: Modular architecture allows for later customization and upgrades as research needs evolve
Customization Options
- Fixture & Chuck Design: Custom mold holders and vacuum chucks designed for your specific prototype geometry
- Dispense System: Selection from simple manual dispensing to multi-axis programmable dispensers for complex patterns or multi-layer coating
- Integration: Customized integration with optional in-situ pre-heaters, IR dryers, or humidity control modules
- Software & Control: Tailored software features or communication protocols (Modbus TCP) for integration into larger lab automation systems
Support & Services
- Pre-Sales Technical Consultation & Process Review
- Detailed Installation Guide & Remote Setup Support
- Comprehensive Video & Manual-Based Operator Training
- 12-Month Warranty on Parts and Labor
- Email & Phone Technical Support with Spare Parts Service
Packing & Shipping
- The unit is shipped as one fully assembled crate, ready for bench placement
- Secured with foam inserts and protective film on sensitive surfaces
- Shipped with all necessary cables, basic tools, and a consumables starter kit
- Detailed Quick Start Guide and digital full manual are included
Frequently Asked Questions
Q: Can this coater handle irregularly shaped pulp molds, not just flat surfaces?
A: Yes, this is its primary function. The key is a customized vacuum fixture that holds your specific 3D mold (like a cup). The spin coating process effectively coats internal contours.
Q: What is the typical coating thickness range achievable?
A: Thickness depends on viscosity, speed, and solids content. Typically, it can achieve films from 1 to 50 microns. Process development using this machine will determine the exact parameters for your target thickness.
Q: How do I clean the system between different coating materials?
A: The fluid path is designed for easy cleaning. The dispense system uses disposable or cleanable components (like syringes and tubing), and the chuck is wipe-clean. Procedures are outlined in the manual.
Q: Is the machine suitable for water-based bio-polymer coatings?
A: Absolutely. The system is compatible with a wide range of coatings. For water-based coatings, controlling drying speed (sometimes via an optional hood) is an important part of the process development conducted on the machine.
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