Fully Automated Precision Coating Line for Pulp Molding Products - High-Efficiency Spin Coating Machine
Product Details:
Place of Origin: | CHINA |
Brand Name: | OSMANUV |
Certification: | CE |
Model Number: | OSM-XT-1024T |
Document: | Version 2.0 of 24-station s...on.pdf |
Payment & Shipping Terms:
Minimum Order Quantity: | 1set |
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Price: | Negotiation |
Packaging Details: | WOOD PACKAGING |
Delivery Time: | 30days |
Payment Terms: | T/T |
Supply Ability: | Negotiation |
Detail Information |
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Product Name: | 24-station Spin Coating Machine | Coating Automation: | High Automation |
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Power Supply: | 380V/50Hz | Electric Power: | 380V 50HZ |
Production Efficiency: | 48 Bowls Or Plates / Min | Productive Capacity: | 4800pcs/8h |
Nozzle: | Taiyuan Changyuan Spray Nozzle Is Used |
Product Description
Fully Automated Precision Coating Line for Pulp Molding Products - High-Efficiency Spin Spraying System
Composition of Production Line:
This integrated line comprises an automatic feeding conveyor, precision spin spraying stations (multiple axes), IR pre-drying tunnel, UV/IR curing oven, cooling section, automatic unloading robot, solvent recovery system, and a centralized PLC control cabinet with HMI touchscreen.2. Product Description:
Our automated spin spray coating line is engineered to apply a consistent and high-quality internal barrier or decorative coating to pulp-molded products, such as food containers, tableware, and electronic packaging. It ensures excellent coverage even on complex geometries, enhancing product functionality and aesthetic appeal.
Technical Parameters:
Parameter Category | Specification | Notes |
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Line Speed | 5-25 cycles/min | Adjustable based on product size and coating type |
Coating Thickness | 10-50 μm | Precisely controllable |
Positioning Accuracy | ±0.5 mm | Ensures consistent spray pattern |
Power Supply | 380V / 50Hz / 3Phase | Customizable voltage available |
Total Power | ~45 kW | Depends on configuration |
Air Consumption | 0.6-0.8 MPa, >1.5 m³/min | Clean, dry air required |
Control System | Siemens PLC + HMI | Real-time monitoring and data recording |
Application:
Ideal for applying water/oil barrier coatings for food-grade pulp packaging (e.g., bowls, cups, clamshells), flame-retardant coatings for electronic trays, and cosmetic coatings for premium consumer goods packaging.
Customization:
We offer highly customizable solutions. The number of spraying robots, conveyor length, curing method (UV, IR, thermal), and automation level can be tailored to your specific production volume, factory layout, and product requirements.
Feature:
- 100% Automated Operation: Reduces labor costs and human error.
- Precision Spraying: Multi-axis robots ensure uniform coating on complex shapes.
- Energy Efficient: Features like solvent recovery and IR drying reduce energy consumption.
- Data Tracking: OPC-UA connectivity for Industry 4.0 integration and traceability.
Support and Services:
We provide installation & commissioning, comprehensive operator training, remote troubleshooting, and a 12-month warranty on parts. On-site maintenance contracts are available.
Packing and Shipping:
The line is disassembled into modular sections. All components are securely packed in wooden crates with waterproof and shock-absorbent materials. Shipped via sea freight or air freight as per request.
9. FAQ:
- Q: Can this line handle different product sizes?
- A: Yes, the fixtures and robot programs are quickly changeable to accommodate different product families.
- Q: What types of coatings are compatible?
- A: It is compatible with most water-based and solvent-based barrier coatings. The material path can be customized for specific chemical resistance.