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Benchtop Spin Coater for Pulp Molding R&D – Precision Coating & Data Acquisition for Lab Samples
Product Details:
| Place of Origin: | China |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-XT-500 |
| Document: | CE-Single station spin caot...ne.pdf |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~40 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Power Consumption: | 15kW | Machine Type: | Coating Machine |
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| Warranty: | 1 Year | Coating Precision: | High Precision |
| Coating Safety: | High Safety | Worktable: | Floating |
| Applicable Industries: | Manufacturing Plant | Dimension: | As Customer Requirement |
| Highlight: | benchtop spin coater for pulp molding,precision coating machine for lab samples,pulp molding coater with data acquisition |
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Product Description
Benchtop Spin Coater for Pulp Molding R&D – Precision Coating & Data Acquisition for Lab Samples
Product Overview
This precision-engineered benchtop system is designed for applying uniform functional or decorative coatings onto experimental pulp molded substrates. It enables researchers to accurately explore coating parameters for developing new pulp-based products with highly customizable programming and fixture options.
System Composition
- Rigid Benchtop Chassis with Vibration Damping – Minimizes external disturbances for uniform coating
- High-Torque Brushless Servo Motor – Provides stable, precise rotation across full speed range
- Customizable Sample Chuck / Fixture – Vacuum, mechanical, or custom 3D-printed options
- Integrated Digital Spin Controller – Up to 20 programmable recipes
- Safety Enclosure with Transparent Door – Allows visual monitoring during operation
- Optional Dispense System – Syringe pump or manual dispenser for coating application
- Data Logging Interface – USB / Ethernet for process data export
- Optional In-situ Thickness Monitoring – Via reflectance measurement
Technical Specifications
| Spin coating method | Programmable static dispense & spin |
| Spin speed range | 100 - 10,000 RPM (broad range for R&D, customizable max speed) |
| Speed accuracy | ±1% of set value |
| Acceleration | 100 - 20,000 RPM/s (adjustable) |
| Programmable steps | Up to 10 steps per recipe (speed/time per step) |
| Recipe storage | Up to 20 programs, 6 segments each |
| Sample chuck size | Standard 50mm - 150mm diameter vacuum chuck; fixtures customizable |
| Max. sample height/depth | Customizable to accommodate 3D pulp mold geometry |
| Control interface | Digital touchscreen with recipe storage & recall |
| Data logging | USB / Ethernet for CSV/PDF export |
| Power requirements | 100-240V AC, 50/60Hz (universal input) |
| Dimensions (W×D×H) | Compact footprint, typically ~400mm × 500mm × 300mm |
Applications
- Developing moisture-resistant, oil-resistant, heat-resistant, or decorative coatings for pulp molded prototypes
- Applying barrier layers or functional coatings in R&D settings
- Optimizing coating formulations and process parameters for pulp substrates
- Small-batch production of high-value, coated experimental products
- Quality assurance and process validation for new pulp molding packaging designs
- Academic research and university teaching laboratories
Customization Options
- Custom sample fixtures – Designed to hold specific 3D pulp shapes
- Extended speed ranges – Up to 15,000 RPM for specialized coatings
- Integration with specific fluid dispensing systems – Peristaltic pumps, precision syringe pumps, or automated pipettes
- Specialized software for data export – CSV, PDF, or custom format for traceability
- Material compatibility upgrades – Corrosion-resistant parts for specific coating chemistries
- Heating cover option – In-situ drying during and after spin cycles
- Cleanroom compatibility – ISO 5 / Class 100 configuration available
Key Features
- Precision control – Exceptional control over spin speed, acceleration, and time for reproducible results
- R&D focused – Designed for parameter exploration and data logging
- Compact & benchtop – Fits easily into any laboratory environment
- Multi-step programmable recipes – Up to 10 steps per recipe for complex coating sequences
- Vacuum holding system – Securely holds irregular 3D pulp molded shapes without damage
- Data acquisition – Full process logging for traceability and regulatory compliance
- Safety interlock – Transparent cover with automatic shutdown when opened
Support & Services
- Lifetime free technical support – Email, phone, and video call assistance
- Remote commissioning – Engineer guidance via TeamViewer or video call
- Free sample testing – Send your pulp molded product for coating test report with parameter recommendations
- 2-year warranty – On motor, controller, and all electronic components
- Spare parts availability – Global shipping within 48 hours for critical items
- Operator training – On-site or remote training included
Frequently Asked Questions
Q1: What makes this benchtop coater different from other spin coaters?
A1: This system is specifically designed for pulp molding R&D, with customizable fixtures for irregular 3D shapes, extended speed ranges for low-viscosity coatings, and integrated data acquisition for process traceability.
Q2: Can I use the same machine for both R&D and small-batch production?
A2: Yes. While optimized for R&D, the system is robust enough for small-batch production (up to 100-200 pieces per day). For higher volumes, we offer dual-station production models.
Q3: How do I clean the machine between different coating materials?
A3: The spin bowl is removable for easy cleaning. The vacuum chuck can be wiped or soaked in solvent. All wetted parts are made of corrosion-resistant materials (SUS304 or PTFE).
Q4: Does the machine require compressed air?
A4: No. The vacuum chuck uses an integrated oil-free vacuum pump (included). The system only requires a standard electrical outlet.
Q5: What is the minimum and maximum product size the machine can handle?
A5: Minimum product diameter ~50mm; maximum depends on chuck size. Standard vacuum chuck handles up to 150mm diameter. For larger products, we offer customizable chucks up to 300mm diameter.
All-in-One Single-Station Spin Coating & Drying System for Pulp Molded Barrier Coating
Product Overview
This integrated all-in-one system combines precision spin coating with in-situ drying in a single compact station, eliminating the need for a separate drying oven and reducing process time for developing water-resistant, oil-resistant, heat-resistant, and PFAS-free barrier coatings.
System Composition
- Manual Loading Station – Ergonomically positioned for easy placement
- Integrated Spin Coating Chamber – Programmable spin chuck with customizable fixture
- Integrated Drying Module – IR lamp or hot air nozzle (temperature adjustable up to 150°C)
- Precision Coating Dispense System – Syringe pump or peristaltic pump with volume control
- Touchscreen Control Console – PLC-based control with full recipe management
- Data Logging Interface – USB / Ethernet / RS485 for process data export
Technical Specifications
| Spin speed range | 100 - 8,000 RPM (standard), up to 12,000 RPM (customizable) |
| Speed accuracy | ±1 RPM resolution |
| Sample chuck size | Standard 100mm - 200mm diameter vacuum chuck; fixtures customizable up to 300mm |
| Drying method | IR lamp or hot air nozzle (selectable) |
| Drying temperature range | Ambient - 150°C (adjustable, ±5°C accuracy) |
| Recipe storage | Up to 100 recipes (PLC storage) |
| Control interface | 7" PLC touchscreen HMI |
| Power supply | 220V / 380V, 50/60Hz, single-phase or three-phase |
| Dimensions (W×D×H) | Approximately 600mm × 600mm × 500mm (customizable) |
Applications
- Developing and testing water-resistant, oil-resistant, and heat-resistant barrier coatings for pulp molded food containers
- Rapid prototyping of coated pulp molded products
- Optimizing coating formulations and process parameters
- Quality assurance testing for barrier coating performance
- Small-batch production of coated pulp molded products for market trials
- Research into biodegradable and compostable barrier coatings
Key Features
- All-in-one integration – Spin coating and drying in a single station
- PLC-based automation – Robust industrial control with full recipe management
- In-situ drying – IR lamp or hot air curing immediately after spin cycle
- Vacuum holding system – Securely holds irregular 3D pulp molded shapes
- Data logging – Full process traceability via USB/Ethernet/RS485
- Over-temperature protection – Safety cutoff for drying module
- Compact footprint – Fits easily into laboratory or pilot production environments
Support & Services
- Lifetime free technical support – Email, phone, and video call assistance
- Remote commissioning – Engineer guidance via TeamViewer or video call
- Free sample testing – Send your product and coating material for test report with optimized parameters
- 3-year warranty – On PLC, motor, drying module, and all electronic components
- Process optimization consulting – Our coating engineers can help develop optimal parameters
Frequently Asked Questions
Q1: Why do I need an integrated drying module?
A1: Many barrier coatings require drying to form a continuous film. The integrated drying module allows immediate curing, reducing process time and enabling rapid iteration of coating formulations while preventing contamination.
Q2: What is the maximum product size this machine can handle?
A2: Standard chuck size accommodates up to 200mm diameter. With customization, we can accommodate products up to 400mm diameter and 200mm depth.
Q3: Can this machine be used for production, or only R&D?
A3: While optimized for R&D and pilot production, the robust PLC-based control and stainless steel construction make it suitable for small-batch production (50-500 pieces per day).
Q4: What is the typical cycle time per product?
A4: Typical cycle time is 30-90 seconds, depending on spin parameters and drying time. Loading/unloading takes approximately 5-10 seconds.
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