Industrial 365nm Dual-Lamp UV Curing System for Fast Production Line Coating

Industrial 365nm Dual-Lamp UV Curing System for Fast Production Line Coating

1. Composition of the Production Line
This system is designed as a modular curing station for seamless integration into automated lines:

• Infeed Conveyor Section: Synchronized belt or roller conveyor.

• UV Curing Chamber: Housing containing two high-intensity 365nm UV lamp assemblies, reflectors, and cooling systems.

• Outfeed Conveyor Section.

• Power & Control Cabinet: Central unit housing the mercury or LED lamp power supplies (ballasts/drivers), PLC, and cooling system controls.

• Operator Interface: Touchscreen HMI (Human-Machine Interface) for system control and monitoring.

2. Product Description
This Industrial 365nm Dual-Lamp UV Curing System is engineered for high-speed, in-line curing of coatings, inks, adhesives, and sealants on product surfaces. Utilizing two optimized 365nm wavelength UV lamps, it delivers intense, uniform irradiation to achieve rapid cross-linking and surface hardening, significantly reducing curing times from hours/minutes to seconds. Its robust construction ensures reliable 24/7 operation in industrial environments, boosting production throughput and consistency.

3. Technical Parameters

4. Application

• Curing of protective or decorative coatings on metal, plastic, and wood products.

• Instant setting of inks in printing and marking applications.

• Bonding and sealing in electronics assembly (e.g., conformal coatings, potting).

• Fast curing of adhesives in product assembly.

5. Customization
We understand that production lines vary. This system is highly customizable:

• Curing Width & Length: The housing and lamp lengths can be customized to match your product and required energy dose.

• Lamp Type & Power: Choose between Mercury, Gallium-doped, or UV LED arrays based on your coating's spectral needs and energy requirements.

• Conveyor Integration: The system can be customized to integrate with your specific conveyor type (belt, roller, chain-on-edge).

• Control Integration: Communication protocols (Profibus, Ethernet/IP) can be added for integration into factory SCADA systems.

6. Key Features

• Fast Curing Speeds: Dual lamps provide high UV energy output, dramatically reducing process time.

• Uniform Irradiation: Optimized reflector design ensures even intensity across the curing width for consistent product quality.

• Robust Industrial Design: Built for continuous operation with reliable components and effective thermal management.

• Precise Control: User-friendly HMI allows for precise control of intensity (via power setting) and conveyor speed to dial in the exact UV dose.

• Energy Efficient Options: Available with high-efficiency UV LED modules for lower power consumption and instant on/off.

7. Support and Services

• Pre-Sales Engineering: Assistance in system sizing and specification.

• Installation & Commissioning: On-site setup and optimization for your specific process.

• Training: Comprehensive training for operators and maintenance staff.

• After-Sales Support: 12-month warranty, readily available spare parts, and remote/on-site technical support.

8. Packing and Shipping

• Packing: The system is securely mounted in a rigid, shock-absorbing wooden crate for full protection during transit.

• Shipping: Shipped via sea or air freight. All necessary customs documentation is provided. Lead time is typically 6-8 weeks for standard models.

9. FAQ

• Q1: What is the difference between 365nm and 395nm UV light for curing?

  • A: 365nm is a lower wavelength with higher photon energy, often better for deeper cure initiation and certain photoinitiators. 395nm is more common for very fast surface cures and with some LED systems. The optimal wavelength depends on your coating chemistry.

• Q2: Can this system cure UV coatings on heat-sensitive substrates like plastic?

  • A: Yes. The cooling system manages heat. For very sensitive materials, customizable options like water-cooled lamp housings or UV LED modules (which produce minimal IR heat) are available.

• Q3: How do I determine the correct conveyor speed for my coating?

  • A: The required speed depends on the UV dose needed by your coating. We can assist with lab tests or provide guidelines based on the lamp power and intensity. The HMI allows easy speed adjustment for optimization.

• Q4: Are the lamps easy to replace?

  • A: Yes. The system is designed for easy lamp access and replacement, minimizing downtime. Replacement intervals depend on lamp type and usage hours.

• Q5: Can the system be upgraded or lamps changed later?

  • A: Yes, within the same housing frame. The modular design allows for some future customization, such as upgrading lamp power or, in some cases, changing lamp types, subject to electrical compatibility.