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Industrial-Grade LED UV Curing Machine | For Rapid Drying and Curing of Solvent-Based Coatings, Inks, and Adhesives
Product Details:
| Place of Origin: | China |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-GH-300 |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~45 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Ink: | Oil Based Ink | Working Thickness: | 3-80mm |
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| Holders: | Customizable | Machine Weight: | 100kg |
| Drying: | UV Curing | Curing Speed: | Adjustable, Typically Seconds Per Cycle |
| Warranty: | 1 Year | Automatic Grade: | Negotiable |
| Highlight: | Industrial LED UV curing machine,UV curing machine for coatings,UV curing machine rapid drying |
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Product Description
Industrial-Grade LED UV Curing Machine
Production Line Composition
- Infrared/thermal pre-conditioning zone (optional for solvent evaporation)
- Main UV lamp housing module(s) with high-power mercury or amalgam lamps
- Efficient exhaust and cooling system
- Conveyor system (belt or roller)
- Centralized power supply and control cabinet
Technical Specifications
| Parameter Category | Specification |
|---|---|
| Model | UVC-1200-IH (Standard) [Customizable] |
| Effective Curing Width | 1200 mm [Customizable from 600mm to 1800mm] |
| UV Light Source | High-power Mercury Lamp (120W/cm, 160W/cm) or customizable Amalgam/Gallium lamp |
| Peak Irradiance | Up to 1200 mW/cm² (Measured at 10mm distance) |
| Spectral Output | Standard: UVA (320-390nm). [Customizable] for specific photoinitiator response |
| Conveyor System | Mesh belt or roller conveyor. Speed range: 0.5 - 20 m/min (VFD controlled) |
| Cooling Method | Forced air & water cooling for lamp housing |
| Total Installed Power | Approx. 40 - 80 kW (Varies with lamp power and width) |
| Control System | PLC with touchscreen HMI. Energy-saving shutter and power regulation |
Applications
- Wood & Furniture (top coats, primers, fillers)
- Metal (industrial coatings, wire enamels)
- Plastic (hard coatings, graphics)
- Printed Materials (overprint varnishes, specialty inks)
- Automotive/Industrial adhesives
Customization Options
- Custom machine width and length
- Choice of UV lamp type and power density
- Integration of specific pre- or post-heating zones
- Tailored conveyor types (e.g., fixture chain for 3D parts)
- Curing tunnel inertization (Nitrogen) for oxygen-sensitive formulations
Features & Advantages
- Instant Curing: Dramatically reduces drying time from hours to seconds, maximizing line speed and throughput
- Superior Finish Quality: Produces harder, more chemically and abrasion-resistant surfaces with higher gloss and clarity
- Energy & Space Efficient: Cures on-demand, consuming less energy than large convection ovens with minimal floor space
- Environmentally Friendly: Facilitates use of high-solids coatings, reducing VOC emissions significantly
- Process Stability: Ensures consistent, repeatable results unaffected by ambient temperature or humidity
Support and Services
- Professional on-site installation guidance and process optimization support
- Comprehensive operational and safety training for your team
- One-year warranty on the complete system, including lamps
- Lifetime technical support and global network for spare parts supply
Packing and Shipping
Frequently Asked Questions
Q: Can this UV system cure thick or heavily pigmented solvent-based coatings?
A: Curing depth can be a challenge. The solution often involves customizable lamp configurations (higher power, specific wavelength) and/or adjustable conveyor speed. Sample testing is recommended.
Q: Is it safe? How is ozone managed?
A: Safety interlocks prevent exposure to UV light. The system includes a dedicated exhaust to remove generated ozone and heat, venting it safely outside, in compliance with workplace safety standards.
Q: What maintenance is required?
A: Main maintenance involves periodic lamp replacement (lifespan 1000-3000 hours) and reflector cleaning. Our design allows for easy access to facilitate these tasks.
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