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Ultra-Fast UV LED Curing System for Oil-Based Coatings - High-Speed Production Line Solution
Product Details:
| Place of Origin: | China |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-GH-1320 |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
|---|---|
| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~45 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Curing Thickness: | 0.2-50mm | Holders: | Customizable |
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| Machinetype: | UV Coater | Electric Box: | Independent Electric Box |
| Printing Durability: | High Durability | Belt Materrial: | Stainless Steel |
| Condition: | New | Weight: | 50 Kg |
| Highlight: | UV LED curing system for oil-based coatings,high-speed UV curing machine,production line UV curing solution |
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Product Description
Ultra-Fast UV LED Curing System for Oil-Based Coatings - High-Speed Production Line Solution
This advanced UV LED Curing System is specifically engineered for the rapid drying and curing of oil-based coatings, inks, and adhesives. Utilizing high-intensity, cool UV-A LED light, it triggers an instantaneous photochemical reaction that cures coatings within seconds, without the excessive heat output of traditional methods. It is a core component for modern, energy-efficient, and high-speed industrial production lines, fully customizable in length, power, and conveyor type to integrate seamlessly into your existing setup.
Technical Parameters (Core Unit)
| Parameter | Specification | Details/Customizable Options |
|---|---|---|
| UV LED Wavelength | 365nm, 385nm, 395nm, 405nm | Wavelength is customizable to match your coating's photoinitiator |
| Peak Irradiance | Up to 15,000 mW/cm² | Adjustable intensity zones for optimal curing profile |
| Effective Curing Width | 300mm, 500mm, 800mm, 1000mm | Standard sizes; width is extensible upon request |
| Conveyor Speed | 0-50 meters/min | Variable speed drive for precise exposure control |
| Power Consumption | ~30-60% less than traditional mercury lamps | Significant operational cost savings |
| Cooling Method | Intelligent Air Cooling / Water Cooling | Selectable based on power density and runtime |
| Lifespan (L70) | 20,000 - 30,000 hours | Maintenance-free, long service life |
| Control Interface | 7-inch Touchscreen HMI | Real-time monitoring of power, speed, and temperature |
Production Line Composition
A complete customizable production line typically includes:
- Unwinding/Feeding Unit (Roll-to-Roll or flatbed feeding)
- Pre-Treatment Zone (Optional: plasma treater or primer coater)
- Coating/Printing Application Unit (e.g., roller coater, spray, screen printer)
- Main Curing Module: Our UV LED Curing Tunnel (can be single-lamp or multi-lamp modular design)
- Post-Curing & Cooling Zone (Optional for specific materials)
- Rewinding/Stacking or Collection Unit
- Centralized Control System for synchronized operation
Key Features & Benefits
- Instant On/Off: No warm-up time, energy used only during production
- Cold Curing: Prevents heat damage to heat-sensitive substrates like plastics, films, and wood
- Long Lifetime & Low Maintenance: LEDs last for years without bulb replacements
- Environmentally Friendly: No mercury, no ozone generation, reduced carbon footprint
- Compact Design: Saves valuable factory floor space
- Highly Customizable: From lamp layout to spectral output, built to your exact process needs
Application Industries
- Wood Finishing: Curing of oil-based varnishes and lacquers on furniture and flooring
- Industrial Coatings: Fast curing of protective coatings on metal, plastic parts, and automotive components
- Printing & Packaging: Drying of UV inks and coatings on flexible packaging, labels, and cartons
- Adhesive Bonding: Instant setting of UV-curable adhesives in electronics and optics assembly
Customization & Support Services
- Process Testing: We offer custom curing tests using your specific substrates and coatings
- Tailored Design: Customizable conveyor types (belt, roller, chain), machine length, number of LED modules, and spectral configuration (single or mixed wavelengths)
- Installation & Training: On-site professional commissioning and operator training
- After-Sales Support: Comprehensive warranty, spare parts supply, and remote technical assistance
Packing and Shipping
- The main curing unit is securely packed in a wooden export crate with foam and waterproof inner lining
- All electrical components are sealed and moisture-proofed
- Shipping documents (Packing List, Commercial Invoice, Manuals) are included
- We arrange FOB or CIF shipments globally; lead time is typically 4-8 weeks after order confirmation, depending on customization level
Frequently Asked Questions
Can this cure my specific oil-based coating?
Absolutely. We highly recommend sending samples for a free, customized curing test in our lab to determine the optimal parameters.
How does it compare to traditional mercury UV lamps?
It saves significant energy, produces no heat, has instant start/stop, is safer (no mercury/ozone), and has much lower long-term operating costs.
What if my production line speed changes in the future?
The modular design allows for easy future upgrades. Additional LED modules can often be integrated to increase power for higher speeds.
Is the UV light safe?
The units are equipped with full light shielding and safety interlocks to prevent any UV exposure to operators, ensuring a safe working environment.
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