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Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution

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China Dongguan Osmanuv Machinery Equipment Co., Ltd certification
China Dongguan Osmanuv Machinery Equipment Co., Ltd certification
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Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution

Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution
Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution

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Product Details:
Place of Origin: China
Brand Name: Osmanuv
Certification: ISO9001
Model Number: OSM-WBHG-1320T
Document: microwave drying equipment.pdf
Payment & Shipping Terms:
Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: Wooden box
Delivery Time: 45 Days
Payment Terms: T/T
Supply Ability: Negotiation

Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution

Description
Function: Drying Sterilizing Dehyration Safety_Features: Overheat Protection, Pressure Relief Valve
Warranty: 1 Year Rated Input Power: Microwave ≤35kVA
Traffic: Bus And Boat Pakage: Export Standard Fumigation Wooden Cases
Power_Source: Electricity Control Mode: PLC
Highlight:

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Smart IoT Rotary Coating Pilot Machine with CE Certificate for Premium Pulp Molded Products - Industry 4.0 Solution
Production Line Overview

This integrated system features a raw material input conveyor, pre-treatment section, microwave drying and sterilization chamber, automatic turning device, moisture balancing unit, cooling output conveyor, and intelligent control system. The entire line can be fully customized with additional modules such as coating systems, flavor injection, or special gas environment control.

Product Description

Our high-precision microwave drying and sterilization production line employs advanced microwave technology combined with intelligent control systems to achieve exceptional drying uniformity and sterilization effectiveness. The system maintains optimal temperature and humidity conditions throughout the processing, ensuring maximum nutrient retention while meeting strict food safety standards.

Technical Specifications
Parameter Specification Customization Options
Model Series MDS-25 | MDS-50 | MDS-100 Power scalable
Microwave Power 25 kW | 50 kW | 100 kW Configurable in 5kW increments
Processing Capacity 50-120 kg/h | 120-300 kg/h | 300-700 kg/h Throughput customizable
Belt Dimensions 600×4000 mm | 800×5000 mm | 1000×6000 mm Size adjustable
Temperature Control 30-120°C ±1°C Multi-zone independent control
Moisture Reduction 5-85% (adjustable) Real-time monitoring available
Sterilization Rate >99.99% Validated to industrial standards
Control System PLC + 10" Touch Screen Brand preferences acceptable
Power Requirements 380V/3PH/50Hz Voltage customization available
Applications

Specifically designed for:

  • Premium dried fruits and vegetables (e.g., avocado, blueberries, mushrooms)
  • High-value meat products (e.g., premium jerky, sliced meats)
  • Specialty powders (e.g., infant formula, pharmaceutical ingredients)
  • Bakery and confectionery products
  • Pet food and animal feed sterilization
Customization Options

We provide completely bespoke engineering solutions including:

  • Material-specific wavelength optimization
  • Multi-stage drying configurations
  • Hybrid heating technology integration
  • Specialized belt materials (PTFE, metal mesh, etc.)
  • Automated cleaning systems (CIP/SIP)
  • Industry 4.0 connectivity and data reporting
Key Features
  • Intelligent Adaptive Control: Auto-adjusts parameters based on real-time product feedback
  • Energy Recovery System: Recirculates thermal energy, reducing operating costs by 40-60%
  • Non-Thermal Effects: Enhanced sterilization through specific frequency modulation
  • Modular Design: Easy maintenance and future upgrades
  • Precision Processing: ±0.5% moisture content control accuracy
  • Remote Monitoring: Cloud-based operation and maintenance support
Support and Services
  • 24-month warranty on microwave generators
  • On-site installation and calibration
  • Operator training and process optimization
  • 24/7 remote technical support
  • Annual maintenance contracts available
  • Spare parts guaranteed for 10 years
Packing and Shipping
  • Climate-controlled packaging for electronic components
  • Custom crating with desiccant and corrosion inhibitors
  • Professional export documentation handling
  • FOB, CIF, or DAP terms available
  • Worldwide shipping with insurance coverage
Frequently Asked Questions
Q: What is the minimum order quantity for customized systems?
A: We offer solutions from pilot-scale to full production lines, with no minimum quantity requirements.
Q: How do you ensure uniform drying for irregularly shaped products?
A: Our proprietary field distribution technology and product turning systems ensure even exposure regardless of shape.
Q: Can the system be integrated with existing production lines?
A: Yes, we specialize in retrofitting and integration projects with existing equipment.
Q: What certifications does the equipment carry?
A: ISO9001 with FDA and USDA approvals available.
Q: How long does installation and commissioning take?
A: Typically 5-10 working days with our expert engineers on site.
Q: Do you provide process validation support?
A: Yes, we offer complete validation packages including IQ/OQ/PQ documentation.

Contact Details
Dongguan Osmanuv Machinery Equipment Co., Ltd

Contact Person: Mr. Zhang guoxin

Tel: +86 13926890692

Fax: 86-769-88120350

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