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XPS Scrap Coating Line Precision Multi Layer Flooring

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January 16, 2026
Category Connection: Curtain Coating Machine
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Tags:
#50m/Min curtain coater #100m/Min Curtain Coating Machine #ISO9001 auto print uv machine
Brief: In this walkthrough, we highlight key design ideas and how they translate to performance. See our precision multi-stage scrap coating production line in action, demonstrating how it applies perfectly registered base, decorative, and wear layers for luxury vinyl tile manufacturing. Watch as we showcase the automated coating stations, real-time registration system, and recipe-controlled process that ensures superior finish quality.
Related Product Features:
  • Applies multiple coating layers in a single pass with ±0.5mm registration accuracy for perfect layer alignment.
  • Features customizable 2, 3, or 4 coating stations with independent control for flexible process configuration.
  • Offers both UV lamp arrays and IR drying tunnels as curing options at each station for hybrid chemistry handling.
  • Includes integrated robotic handling and vision-based registration system for real-time layer alignment adjustments.
  • Industrial PC control system with recipe management saves and recalls parameters for different product structures.
  • SPC data logging provides full process parameter traceability for comprehensive quality control.
  • Eliminates defects like orange peel or streaks to deliver flawless surface finish on luxury vinyl tiles.
  • Customizable coating width up to 2200mm accommodates various production requirements and specifications.
FAQs:
  • How do you ensure alignment between different printed layers?
    We use a customized vision-based registration system that detects the sheet position and makes micro-adjustments to each subsequent coating head in real-time to maintain ±0.5mm accuracy.
  • Can we switch between UV and water-based coatings on the same line?
    Absolutely. The line can be customized with a combination of UV curing stations and thermal drying tunnels to handle hybrid chemistry processes and different coating types.
  • Is this line suitable for R&D as well as production?
    Yes, the recipe-driven control system makes it ideal for both pilot production and full-scale manufacturing, with a high degree of customizable process control for development and production applications.
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