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Customizable UV-C Surface Sterilization Tunnel for Food Packaging & Bulk Dried Fruit Processing Lines
Product Details:
| Place of Origin: | China |
| Brand Name: | OSMANUV |
| Certification: | ISO9001 |
| Model Number: | OSM-UVC20-500A |
Payment & Shipping Terms:
| Minimum Order Quantity: | 1 Set |
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| Price: | Negotiation |
| Packaging Details: | Wooden Box |
| Delivery Time: | 30~45 Days |
| Payment Terms: | T/T |
| Supply Ability: | Negotiation |
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Detail Information |
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| Automatic Grade: | Automatic | Rubber Diameter: | 200mm |
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| Conveyor Speed: | 25~80m/min | Coating Safety: | High Safety |
| Application: | Sand Surface | Convey Belt: | SUS Mesh |
| Copper Plate Power: | 1.3/1.8KW | Uv Lamp Power: | Up To 300 Watts Per Inch |
| Highlight: | UV-C sterilization tunnel for food packaging,customizable UV irradiation machine,bulk dried fruit UV sterilization tunnel |
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Product Description
Customizable UV-C Surface Sterilization Tunnel for Food Packaging & Bulk Dried Fruit Processing Lines
Product Overview
This UV Surface Sterilization Machine delivers efficient, chemical-free microbial control for food packaging and bulk dried fruits. Utilizing high-power UV-C light at 254nm, it effectively reduces pathogens, molds, and yeasts, extending product shelf life and ensuring food safety. The machine features a customizable tunnel design and conveyor system for flexible integration into various production environments.
Production Line Composition
- Infeed Section: For smooth product transfer
- UV-C Sterilization Tunnel: Housing the UV lamp arrays
- Stainless Steel Conveyor: For transporting products through the tunnel
- Exhaust System (Optional): For heat dissipation
- Control Panel: Centralized PLC-based interface for parameter setting and monitoring
Technical Specifications
| Parameter | Specification | Customization Option |
|---|---|---|
| UV Wavelength | 254 nm (UV-C) | Lamp intensity and layout can be customized |
| Control System | PLC with Touchscreen HMI | Software and user interface can be customized |
| Sterilization Structure | Top & Bottom UV Lamp Arrays | Layout is customizable (e.g., 360° coverage) |
| Conveyor Type | Stainless Steel Mesh Belt | Belt material and type are customizable |
| Conveyor Width | Standard: 600mm | Maximum width is fully customizable |
| Power Requirement | Customizable based on final configuration | Designed to match local voltage and frequency standards |
| Footprint | Varies with customized configuration | Designed to fit your production line layout |
Applications
- Food Packaging: Surface decontamination of plastic trays, pouches, and containers
- Bulk Dried Fruits: Sterilization of raisins, apricots, mangoes, and banana chips
- Nuts & Seeds: Microbial reduction on nut and seed surfaces
- Other Dry Food Products: System can be customized for herbs, spices, and grains
Customization Options
Customization is central to our design philosophy. We offer extensive options to ensure the system meets your exact needs:
- Tailored UV Dosage: Adjusting conveyor speed and UV intensity for specific products
- Modular Tunnel Design: Sterilization chamber length and lamp configuration can be customized
- Specific Conveyor Solutions: Different belt types and widths available as customized options
- Integration Services: Machine can be customized to interface with existing equipment
Key Features
- Chemical-Free Sterilization: Clean, residue-free alternative to chemical sanitizers
- High Germicidal Efficiency: Effective against broad spectrum of microorganisms
- User-Friendly PLC Control: Simplifies operation and allows saving customized sterilization recipes
- Robust Construction: Built with food-grade stainless steel for durability and easy cleaning
- Energy-Efficient Operation: Features high-output, long-life UV-C lamps
Support and Services
- Installation & Commissioning: On-site setup and calibration by expert engineers
- Comprehensive Training: In-depth training for operators on machine use and safety
- Dedicated Technical Support: Remote and on-site troubleshooting and assistance
- UV Lamp Replacement Service: Guaranteed supply of genuine, high-performance UV-C lamps
Packing and Shipping
- Packing: Securely crated in export-standard wooden case for maximum protection
- Shipping: Worldwide shipping with terms (FOB, CIF) customized based on location and requirements
Frequently Asked Questions
Q: What is the effectiveness of UV-C on different dried fruits?
A: UV-C is highly effective on most dried fruits. The required dosage can be customized by adjusting exposure time and intensity to account for surface texture and microbial load.
Q: Can this machine handle both packaged goods and loose products?
A: Yes, the conveyor system and UV chamber are designed to be customized for both scenarios, ensuring optimal exposure for all product types.
Q: How is the UV dosage controlled for different products?
A: The UV dosage is controlled by adjusting the conveyor speed and lamp intensity through the PLC, allowing for fully customized settings for each product.
Q: What technical support is available after purchase?
A: We provide comprehensive support, including installation, training, and ongoing technical assistance to ensure your machine operates at peak performance.
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